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OMRM 113 User Manual

112 |

P a g e

12. General Maintenance Issues

12.1 General Maintenance

DESCRIPTIONS

DAILY

WEEKLY

MONTHLY

Cleaning top and surroundings of machine



Cleaning of oil and other wastes



Cleaning of moving parts



Cleaning of slides and threaded rods



Conditioner control (water, oil)



Lubrication points



Weekly maintenance



NOTE:

Slides and moving parts of the machine must be cleaned of dust and sawdust using
compressed air.

Содержание OMRM 113

Страница 1: ...Machine Operation Manual www ozgencmachine com...

Страница 2: ...e Machine 16 4 4 Locations and Features of Electrical Motors used in the Machine 17 4 5 Features of User Control Panel 18 4 5 Features of Barcode Printer 19 5 Machine Layout 20 6 OCCUPATIONAL SAFETY a...

Страница 3: ...ustment 58 10 11 Lubricating Machine Rails 61 10 12 Adding Lubricant to Conditioner 63 10 13 Features and Use of Control Unit 65 10 13 1 Manual Cutting Mode 67 10 13 2 Cutting in Manual Cutting Mode 7...

Страница 4: ...er Water Level Control 113 12 3 Cylinder Settings 114 12 4 Cylinder Sensor Settings 115 12 5 Setting the Conditioner 116 13 Warranty Disclaimer 117 13 1 Out of Warranty Situations 118 14 Annexes 119 1...

Страница 5: ...es 1 1 After sales Service Address Nil fer Organize Sanayi B lgesi 113 Sk No 23 Nil fer BURSA TURKEY 16250 Contact Tel 90 224 411 07 46 Fax 90 224 411 07 49 E mail info ozgencmakina com tr Note Spare...

Страница 6: ...tional health and avoid any hazard Beware of risk of burning your hands in case of contact Take necessary measures Caution A warning sign to prevent machines from experiencing any damage NOTE Used for...

Страница 7: ...overs all the required information for machine use Information about how to provide long term use of the machine and basic maintenance information is also contained in this document This guide helps u...

Страница 8: ...uminum wedge slicing program Multiple language support Left head is fixed and right head is movable Ability to operate single or double head Unit that supports profile between cutting heads Conveyor s...

Страница 9: ...teeth 450 30 3 120 mm mm mm Saw Rotating Angle Automatic A B 45 90 Angle Angle Saw Motor Number of Engines Operating Voltage Current Used Force 2 380 4 8 2 2 Number Volt V Ampere A Kilowatt Kw Servo...

Страница 10: ...OMRM 113 User Manual 11 P a g e 3 2 General Machine Size Machine Length 5164 mm Machine Width 1564 mm Machine Height 1567 mm...

Страница 11: ...OMRM 113 User Manual 12 P a g e 3 3 Machine Cutting Capacity...

Страница 12: ...User Manual 13 P a g e 4 General Machine Structure 1 Electrical Panel 2 Profile Carrying Conveyors 3 User Control Panel Panel Pc Optional 4 Barcode Printer Optional 5 Protection Cover 6 Saw Protectio...

Страница 13: ...p 6 Cutting Unit Intermediary Angle Adjustment Handle 7 Profile Side Press Piston 8 Protection Sheet Cover Hydropneumatic Piston option This is a special product of our company It absorbs vibrations c...

Страница 14: ...OMRM 113 User Manual 15 P a g e 4 2 General Structure of the Machine Body 1 Movable Head Servo Motor 2 Cable Conduit Sheet 3 Toothed Rack...

Страница 15: ...OMRM 113 User Manual 17 P a g e 4 4 Locations and Features of Electrical Motors used in the Machine No Motor Type Quantity Used Force 1 Asynchronous 2 2 2 Kw 2 Servo 1 0 4 Kw...

Страница 16: ...3 User Manual 18 P a g e 4 5 Features of User Control Panel Brand Weintek Model cMT iPC15 Display Dimension 15 Touch Resolution 1024x768 Memory 32 GB and RTC Case Aluminum Processor Intel ATOM E3827 R...

Страница 17: ...Barcode Printer Brand Argox Model OS 214 Plus Printing Method Direct thermal Printing without ribbon Label type Continuous form with center gap Black Mark separated with a black line Label Outer Diame...

Страница 18: ...e a suitable distance for the machine s panel caps to open Take following measures into account for safe operation 500 mm 1000 mm 500 mm For safe operation prevent anyone except for trained staff to g...

Страница 19: ...ime of machine delivery must be kept intact Manufacturing company cannot be held legally accountable for any accident and safety gap resulting from operation not compliant with use and safety requirem...

Страница 20: ...e machine must be installed in accordance with the training provided by M S K 6 5 Maintenance Measures for Safety All maintenance procedures must be performed by expert technicians who have command ov...

Страница 21: ...be at values meeting requirements and compatible equipment must be kept available at the layout site Take IEC 64 8 norm into consideration for the installation of electrical equipment Note Should the...

Страница 22: ...nual 24 P a g e 7 Safety Equipment DANGER It is not permitted to remove or deactivate safety measures taken for the machine and equipment Location of EMERGENCY STOP on the machine Position of the Mach...

Страница 23: ...Double Manual Operation System It is required to push the buttons circled in red above located on two hands for the machine to move the saws to start cutting Protection covers that automatically close...

Страница 24: ...fix a part Keep both hands away from equipment during operation Do not make any adjustment or do not perform maintenance during operation Do not grab moving parts with hands Do not put your hand in t...

Страница 25: ...se Emission There is no noise emitted by machine units with an impact on occupational health 7 3 Disposal of Hazardous Substances In case the user uses lubrication and cooling equipment then apply the...

Страница 26: ...sembled in line with the agreements with customer Prior to any shipment a contract is signed between parties about all detailed criteria Transport methods adopted during loading must comply with the m...

Страница 27: ...OMRM 113 User Manual 29 P a g e Movable Unit Movable unit is fixed during shipment for safety A Movable Unit protection wedge...

Страница 28: ...rs of cutting units and conveyor are shipped as disassembled for overseas shipment Screws of disassembled units are shipped as mounted in their places Install the disassembled parts Cover for cutting...

Страница 29: ...vibration blocker stands which are provided with the machine are mounted 9 3 Start up Preparation Moving parts of the machine are generally cleaned by an anti rust oil Power connection and pneumatic...

Страница 30: ...presented solely for the purpose of placement of components within the panel Please see ANNEXES for a detailed electrical diagram 1 Fuse Group 2 Contactor 3 Phase Protection Relay 4 Contactor Group 5...

Страница 31: ...ystem Motor is the electronic power member that moves any of speed moment or position variables of servo system that consists of power train and load in accordance with the reference value provided re...

Страница 32: ...Connections Attach the air house from the compressor to this inlet Caution Make sure that your air supply is dry Solenoid Valve group controls the motion of current pneumatic equipment Manual actions...

Страница 33: ...er Piston Movement Valve Valve No 4 Fixed Unit Saw Movement Piston Valve Valve No 5 Movable Unit Tightening Pistons Valve Valve No 6 Fixed Unit Tightening Pistons Valve Valve No 7 Movable Unit 45 90 A...

Страница 34: ...alve body 2 Inlet line 3 Outlet line 4 Solenoid Coil 5 Winding Coil 6 Cable Entry 7 Piston 8 Spring 9 Orifice When electricity supply moves through the coil flow lines makes the piston electromagnetic...

Страница 35: ...eign objects on machine prior to operation 10 2 Turning on Machine Rotate the main switch clockwise until it slots into place Main Switch It completely cuts off the power supply from mains When the ma...

Страница 36: ...alling Windows operating system Programs installed on the control unit for machines purchased with PC option ZGENC MACHINE CUTTING PROGRAM Team Viewer remote connection program Used for remote mainten...

Страница 37: ...rmed by pressing buttons 5 and 10 simultaneously during cutting Button No 6 Green Button Fixed unit is used to operate the saw motor Red Button Fixed unit is used to stop the operation of the saw moto...

Страница 38: ...nual 42 P a g e Press the button marked with a circle above to manually move the movable head left If you require to move the machine left faster press buttons marked with circles above at the same ti...

Страница 39: ...ual 43 P a g e Press the button marked with a circle above to manually move the movable head right If you require to move the machine right faster press buttons marked with circles above at the same t...

Страница 40: ...OMRM 113 User Manual 44 P a g e Press button marked with a circle above to activate presses on fixed and movable heads Profile Side press Pistons Profile Top Press...

Страница 41: ...OMRM 113 User Manual 45 P a g e Press button marked with a circle above to deactivate presses on fixed and movable heads Profile Side press Pistons Profile Top Press...

Страница 42: ...fixed unit saw motor Red Button No 1 Fixed unit is used to stop the operation of the saw motor Green Button No 2 Used to operate movable unit saw motor Red Button No 2 Movable unit is used to stop the...

Страница 43: ...tons are activated when profile is placed in the machine Press buttons to operate saw motors Saws will move forward to perform cutting after you press buttons marked with a circles above using both of...

Страница 44: ...uipment Turn off the power supply prior to any maintenance or adjustment Important Note If the machine is relocated for any reason it may not operate at the site it is plugged in The reason for non op...

Страница 45: ...OMRM 113 User Manual 49 P a g e 10 4 Moving Equipment on Machine Movable control unit adjustable for the operator Movable cutting unit Cutting units that can be automatically tilted 90 and 45...

Страница 46: ...OMRM 113 User Manual 50 P a g e Protection covers that automatically lower during cutting Profile Press Pistons Saws...

Страница 47: ...has two types of presses for this 1 Side press standard 2 Top press optional Pressures must be adjusted according to profile type and shape Profile side pressures generally consist of three parts as...

Страница 48: ...hoe Keep Rotating Arm with Safety Catch pulled in the direction of the arrow as shown in the figure Shi m Rotating Arm with Safety Catch Piston Clamp Rotate piston clamp to align with the profile Rota...

Страница 49: ...ng and Closing Top Press Pistons Top press rests can be operated or canceled as required Profile Upward Rest Top Rest Opening Closing Valve The valve must be aligned with the pipe to open top rest pre...

Страница 50: ...be manually adjusted Angle adjustment arm Intermediary angle adjustment button valve Angle adjustment arm Rotate the angle adjustment arm left to loosen it before rotating the saw Button Valve is man...

Страница 51: ...hich is a disadvantage of pneumatic systems Flow and pressure of air received from compressor that the machine is connected plays an important role Saw cutting speed can be adjusted by installing thes...

Страница 52: ...a g e Hydro Pneumatic adjustment valves are used to adjust saw cutting speed Hydro Pneumatic Piston Adjustment Valve Turn adjustment valve left to increase cutting speed Turn adjustment valve right t...

Страница 53: ...ch and 9 Allen set can be used for disassembly and installation Important Note The screw direction of the moving unit s saw rod is to the left Keep this in mind during the procedure The nut is removed...

Страница 54: ...achines with aluminum option Cooling water is filled in tanks located behind the machine Cooling water spray rate must be adjusted according to saw rotation and cutting speed Saw Flang e Scre w Import...

Страница 55: ...Cooling Water Opening Closing Valve Cooling Water Spray Valve Turn spray valve to increase cooling water spraying volume and decrease by turning it right Move Cooling Water Spray Valve to open positio...

Страница 56: ...ater Tank Cooling Water Tank Cover Rotate and remove the red cover on the Cooling Water Tank Fill one of the oils listed in the oil list below in the tank by mixing according to mixture ratio stated o...

Страница 57: ...tic Cutting Coolant Addinol Penta Cool WM 440 10 11 Lubricating Machine Rails Moving parts and rail assembly must be lubricated for smooth machine operation Use the manual lubrication pump located beh...

Страница 58: ...ump with Oil Lubricants that can be used in the machine Festo Special Oil OFSW 32 ARAL Vitam GF 32 BP Energol HLP 32 Esso Nuto H 32 Mobil DTE 24 Shell Tellus Oil DO 32 Oil Plug Remove the oil plug Add...

Страница 59: ...continuously and quietly and have longer service life Non lubricated pneumatic piston felts get damaged and start working noisily etc Valves also create problems such as leakage due to contaminated ai...

Страница 60: ...L Hyspin R 0 10 TEXACO Spindura 10 UNION Turbine 10 Press the black button on oil container and rotate by pulling it down Remove metal cover by pulling it down Then rotate and remove the glass contain...

Страница 61: ...e 1 This will switch to machine calibration page 2 Language options menu 3 This will switch to connection settings page 4 Used to turn off the program and the computer You will see operation mode page...

Страница 62: ...tions 10 13 1 Manual Cutting Mode Manual Operation Mode screen that opens after pressing Home button is as follows Important Note You will see the following screen when you open the machine first what...

Страница 63: ...ing unit Cutting units are only automatically tilted to 45 and 90 Then this area is clicked fixed cutting unit will only be set to 45 and 90 6 Shows the cutting angle of movable cutting unit Cutting u...

Страница 64: ...panel in millimeter mm Press ENT ENTER after entering the dimension Important Note Gauge must be used to cut pieces smaller than 500 mm Gauge usage will be explained in the following sections Machine...

Страница 65: ...OMRM 113 User Manual 70 P a g e Movable cutting unit will move to target distance entered when Start command is clicked Adjusting Cutting Angles in Manual Mode...

Страница 66: ...d and movable head to 45 or 90 10 13 2 Cutting in Manual Cutting Mode Switch the machine on Note Remember that movable and fixed cutting units are automatically moved only to 45 and 90 Click the butto...

Страница 67: ...Manual 72 P a g e Then send the machine for calibration by pressing HOME button on the screen Select the preferred language in the language options menu Select Manual Cutting Mode using the operation...

Страница 68: ...sion using the numeric panel and press ENT ENTER Important Note Gauge must be used to cut pieces smaller than 500 mm Gauge usage will be explained in the following sections Machine can be used to cut...

Страница 69: ...on and wait for the movable head to move to the dimension Place the profile in the machine Then press press rests active button on control panel to fix the profile Activate saw motors Button to Activa...

Страница 70: ...OMRM 113 User Manual 75 P a g e Perform cutting using cutting buttons Buttons to Operate Saw Motor NOTE You need to press cutting buttons with your both hands simultaneously to perform cutting...

Страница 71: ...0 13 3 Cutting Short Pieces in Manual Cutting Mode A short piece cutting gauge is available on the machine for cutting pieces shorter than 500 mm Short pieces can only be cut in Manual Cutting Mode Ac...

Страница 72: ...OMRM 113 User Manual 77 P a g e Manually pull the button valve located on fixed head unit shown in the figure above towards yourself Short piece cutting gauge will move upwards Cutting Short Pieces...

Страница 73: ...13 User Manual 78 P a g e Enter a dimension smaller than 500 mm and larger than 280 mm in manual cutting mode Press START and wait for the dimension called RULER DISTANCE to move to target dimension 4...

Страница 74: ...a g e Activate short piece cutting gauge Place the profile to be cut between gauge and movable head unit Press press rests active button on the control panel to fix the profile Press movable unit saw...

Страница 75: ...pressing cutting buttons Press press rests inactive button and remove the cut profile when cutting is complete 10 13 4 Printing Barcode in Manual Cutting Mode Fill in the following fields and press PR...

Страница 76: ...eyboard will appear when you click Print Barcode button 1 Used to print company name on barcode paper 2 Used to print profile type on barcode paper 3 Used to print profile code on barcode paper 4 Used...

Страница 77: ...OMRM 113 User Manual 82 P a g e Barcode paper will be printed according to information entered when you press Print Barcode...

Страница 78: ...13 User Manual 83 P a g e 10 13 4 Cutting in Automatic Operation Mode Click Automatic Cutting Mode on operation mode screen Note ERCOM program starts in Automatic Operation mode Note ERCOM operation s...

Страница 79: ...s in csv format are supported by the program You can transfer a file in csv format to control panel using USB Universal Serial Bus local connection or by creating yourself in ERCOM or similar programs...

Страница 80: ...g angle of the fixed cutting unit 9 Shows the cutting angle of the movable cutting unit 10 Shows if profile cutting is complete or not Profiles with a tick in the checkbox are completed 11 Shows the j...

Страница 81: ...he percentage of cut profiles in the cutting list 3 Shows the number of profiles that are not cut 4 Shows the percentage of loaded cutting list 5 Shows the status of communication with PLC 6 Used to u...

Страница 82: ...le of the fixed cutting unit 3 Shows the cutting angle of the movable cutting unit NOTE When job order is load file with CSV extension optimization is applied to achieve the least scraps as possible T...

Страница 83: ...n you click New Order These tabs are a Add Profile b Load Csv c Transfer d Exit 1 Used to select profile manually and add to the list 2 Used to locate the job order prepared using the program csv exte...

Страница 84: ...ing list from the usb device or directory that you previously loaded to the control panel and loading to the program Press New Order tab Click Load CSV in the tabs Cutting list will be loaded to the p...

Страница 85: ...t the cutting list you want to load on the Data Convertor tab and press Open button This will load the cutting list to the program Sample CSV Format Find the directory where cutting list is located an...

Страница 86: ...D O Hinge 5 Single opening left 6 Single opening right 7 Double opening left 8 Double opening right 9 Transom opening ARABANO Car no 1 9999 YERNO Car location no 1 9999 STOKKODU Profile stock code UZ...

Страница 87: ...TAR Shipment Date PROFILBOYNO Height no of optimized profiles SIPARISNO Order No SOLACI Left angle SAGACI Right angle PROFILADI Profile description NOTE Just enter aluminum cutting dimensions in field...

Страница 88: ...a g e 10 13 7 Profile Cutting in Automatic Operation Mode Select AUTOMATIC CUTTING mode in Operation Mode menu Load the csv file as described in section 10 13 7 Click Start Load profile in the machine...

Страница 89: ...Press press rests active button on the control panel to fix the profile Activate saw motors Perform profile cutting by pressing cutting buttons Press press rests inactive button and remove the cut pr...

Страница 90: ...ay 10 13 8 Profile Cutting in Long Cutting Mode Select LONG CUTTING mode in Operation Mode menu NOTE Cutting units are automatically tilted according to cutting angle received from the program NOTE LO...

Страница 91: ...OMRM 113 User Manual 96 P a g e...

Страница 92: ...6 Used to set saw cutting speed of movable cutting unit 7 Used to return to previous menu 8 Go to End command sends the movable cutting unit to the farthest position 9 Used to stop cutting 10 Used to...

Страница 93: ...Perform profile cutting by pressing cutting buttons Press press rests inactive button and remove the cut profile when cutting is complete 10 13 9 Profile Cutting in Wedge Cutting Mode Select WEDGE CUT...

Страница 94: ...OMRM 113 User Manual 99 P a g e...

Страница 95: ...to return to previous menu 9 When Go to Dimension is clicked movable cutting unit moves along the profile length dimension entered 10 Used to stop cutting 11 Used to start cutting Enter the profile le...

Страница 96: ...Press press rests inactive button and remove the cut profile when cutting is complete 11 Calibrating the Machine Send machine to Home position NOTE Only fixed cutting unit works in wedge cutting mode...

Страница 97: ...OMRM 113 User Manual 102 P a g e Then select Manuel Mode option Move cutting units to 90...

Страница 98: ...OMRM 113 User Manual 103 P a g e Enter target distance required to be cut Perform cutting Measure the cut profile Press buttons shown in picture below simultaneously...

Страница 99: ...OMRM 113 User Manual 104 P a g e Click Calibration Page option seen on the screen Enter the dimension of the profile you have measured...

Страница 100: ...low http www ekilavuz com kilavuz ea8d94ed34a030f3 6 argox os 214 plus barkod etiket yazici Following is the video of Installing Ribbon and Paper operation for Argox OS 214 Plus Barcode Printer https...

Страница 101: ...abnormal The motor wiring is wrong or disconnected The machine has collided or suddenly got heavy The machine has been distorted The electromagnetic brake was kept applied While making multiple connec...

Страница 102: ...resistor Set Pr0 16 to 2 21 0 Encoder communication disconnect error protection The communication between the encoder and the servo drive was interrupted a certain number of times and the disconnecti...

Страница 103: ...becomes zero by force such as the immediate stop because of the command pulse inhibition INH and the positive negative overtravel limit the speed deviation increases in that moment Also the speed devi...

Страница 104: ...ck if the motor runs according to the position command Check the torque monitor to see if the output torque has saturated Perform a gain tuning Set the upper limit in Pr0 13 1st torque limit and Pr5 2...

Страница 105: ...e function assignment to the connector pins 6 CL fitting error protection The deviation counter clear function is assigned to an input signal other than SI7 Correct the function assignment to the conn...

Страница 106: ...MONTHLY Cleaning top and surroundings of machine Cleaning of oil and other wastes Cleaning of moving parts Cleaning of slides and threaded rods Conditioner control water oil Lubrication points Weekly...

Страница 107: ...e water in the glass tube on the left of the conditioner container no 1 Water must be discharged in case of accumulation For this you may press the plug under the tube upward or rotate it depending on...

Страница 108: ...ettings Loosen nut no 1 Tighten or loosen bold no 2 This helps to adjust the pressure on the piston 6 within the cylinder 5 and to determine the speed of the cylinder to drive the engine Loosening the...

Страница 109: ...B Cylinder FORWARD position sensor C Sensor LED indicating light Note In the normal standby position of the machine backward and forward sensors of LED lights in relation to the cylinder position shou...

Страница 110: ...ase the pressure Discharging condensation fluid Press or rotate the discharge screw 2 to discharge the water Putting oil into conditioner Take off the oil container of the conditioner 3 rotating it cl...

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