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Periodical cleaning and Replacement

Cleaning and replacements by the Operator / Service Tech

Cleaning and replacements by a Service Technician

Item

Action
Interval

Service

Tech

Recommended

Remarks

Main charger

Clean 100K Replace 300K

Transfer Charger

Clean 100K Replace 450K

Pre-charger

Clean 100K Replace 450K

** OPC drum

Replace 150K

Yes

Or as required

Erase lamp unit

Clean 150K

LED array

Clean 150K

**Cleaning unit

Replace 300K

Yes

Guide rail section of pre-charger

Clean 100K

**Developing unit

Replace 600K

Yes

**Developer mixture

Replace 300K

Yes

Clean & replace
developer unit

Guide section of developing unit

Clean 150K

Guide plate
Below
Separation claw

Clean 150K

Waste toner box unit

Replace 100K

Paper empty sensor area

Clean 150K

Tractor Unit

Replace A/R

Transfer guide plate

Clean 100K

Transport unit

Clean 100K

** Transport belt

Replace @ 2
years

Yes

Or as required

** Capacitor

Replace 2.4 M

Yes Every

2.4

million

pages

** Xenon lamp

Replace 500K

Yes

Air filter

Replace 600K

Cover glass

Clean 150K

Or as required

** Fusing power supply unit filter Clean 600K

Yes

Clean with a vacuum
c l e a n e r

** Recommended action by service technician.

* Page count based on A4 size paper with the print density of 5%.

Output Technology Printcenter 45 Users Guide

Содержание PrintCenter45

Страница 1: ...PrintCenter45 User Manual OTC REV B 066 00650 00 12 15 04 Output Technology Printcenter 45 Users Guide...

Страница 2: ...ator Service Tech 43 Cleaning and replacements by a Service Technician 43 Consumables Replacement 44 Toner Cartridge 44 Charger 46 Cleaning 47 Transport Unit 47 Main Charger 49 Pre charger Transfer Se...

Страница 3: ...ordPerfect is a registered trademark of WordPerfect Corporation AGFA Monotype is a registered trademark of AGFA Monotype Corporation Typefaces mentioned in this publication are products tradenames and...

Страница 4: ...NT SPECIAL Le fabricant n est pas responsable des d g ts caus s l imprimante ou d autres articles par suite de l exp dition ou du d placement de l imprimante avec la cartouche d encre l unit de d velo...

Страница 5: ...ados Adem s los reglamentos gubernamentales pueden prohibir el transporte de cartuchos de pigmento y de recipientes de desecho de pigmento ATTENZIONE Sebbene il toner nella stampante sia atossico la s...

Страница 6: ...VORSICHT LASERLICHT KANN ZU AUGENSCH DEN FUHREN NICHT direkt auf eine Laserlampe schauen Bei Betrieb des Druckers NICHT den Geh usedeckel ffnen Nicht in das Blitzlicht schauen k nnte andere Gesunheit...

Страница 7: ...ou are unable or unsure how to connect your system contact your electrician to assure proper installation Do not use this product with an extension cord Do not attempt to service this equipment yourse...

Страница 8: ...he dealer or an experienced radio television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and...

Страница 9: ...uality prints quietly 6 High performance to cost ratio The printing speed attained when paper is fed by 25 4 mm per 6 lines 1 6 inch per line is 3000 lines per minute The low hardware and consumable c...

Страница 10: ...poses the pre charged photoconductive photoreceptor drum surface to the print image light causing the toner to adhere to the electrostatic latent image formed on the drum surface develops the print im...

Страница 11: ...rior of Front Cover Section DC Fuser Unit Cleaning Unit Main Charger Developer unit ransport Unit Waste Toner Box Power Supply Fusing Power Supply Fig 1 3 T Output Technology Printcenter 45 Users Guid...

Страница 12: ...tion LED Array Varistor Air Filter Blower Developing Motor Drum Motor Splitter Solenoid Elevator Motor Paper Out Motor Fuser Exit Blower KMPU Board PC45 Print Controller Fig 1 4 Output Technology Prin...

Страница 13: ...SENSOR POPS 6 PAPER IN ENCODER PI ENC 7 DRUM MOTOR ENCODER DRM ENC 8 TRACTOR MOTOR ENCODER 9 DRUM SURFACE POTENTIAL SENSOR DSPS 10 TONER DENSITY SENSOR 11 TONER EMPTY SENSOR 12 CLEANING UNIT SET SENSO...

Страница 14: ...ONER FULL SENSOR WAS BOXR WAS BOXT 19 WASTE TONER CONTAINER SET SENSOR Paper Transport System Monitoring The following sensors monitor the Paper Transport System Fig 1 6 1 Output Technology Printcente...

Страница 15: ...nsor consisting of a light emitter and receptor It determines paper presence depending on whether the light path between the light emitter and receptor is blocked Output Technology Printcenter 45 User...

Страница 16: ...e level 70 dB Precautions 1 Turn off the power and the circuit breaker before installing 2 Do not use the printer on carpet The printer may not operate normally due to cotton fiber and static electric...

Страница 17: ...Printer Space Requirements Monitor Fig 2 1 2 Output Technology Printcenter 45 Users Guide 17...

Страница 18: ...ystem Printing speed 45 ppm Resolution 300 300DPI Print width 14 6 inch max Type fanfold continuous paper Weight 64 204g m2 Width 7 16 Paper Length 7 20 Paper hopper stacker capacity 3000 sheets 64g m...

Страница 19: ...2 Take off the top plate Fig 1 2 4a Step 3 Raise and remove the outer cover Step 4 Remove the vinyl bag Step 5 Remove the wrapping Fig 1 2 4b Step 6 Remove the cushioning material and the inside box O...

Страница 20: ...and set the printer on a level floor Step 8 Adjust up the legs of the printer engine until the lower surface of the base frame is 70 mm above the floor level By turning with 20 mm open ended wrench F...

Страница 21: ...e slit of the drum with the pin of the drum shaft and gently push in the drum In order to prevent damaging of the drum confirm that the transfer elevator is at the Down position and that the notch par...

Страница 22: ...Step 12 Then remove the nut from the drum shaft Fig 1 2 5b Step 13 Attach the drum support rod Output Technology Printcenter 45 Users Guide 22...

Страница 23: ...e drum over the shaft and when the drum contacts the inner end turn the Step 15 R tighten the nut securely drum to seat the drum securely emove the drum support rod and Output Technology Printcenter 4...

Страница 24: ...er and the developer unit uction section of Fig 1 2 6a tep 18 Take out the developer and attach the nozzle S Step 17 Remove the upper cover of the developer introd the developer unit 3 screws S Fig 1...

Страница 25: ...r in the developer uniformly across the entire width of the developer unit Step 20 Mount the upper cover 3 screws mes turning the knob on the side with your Step 21 Rotate the developer roller a few t...

Страница 26: ...with the gear located at and engage the rear in addition push in the developer unit firmly ner Cartridge Installing The T CAUTION Be careful of the following 2 points when installing the developing u...

Страница 27: ...by the arrows Step 26 With the cover tape facing up slowly peel off the cover tape in the direction of the arrow while i e cartridge into toner hopper Step 24 Hold the toner cartridge with Fig 1 2 7a...

Страница 28: ...d and e securing the transport unit Step 29 Remove all other tape attached to the interior of the engine turn the toner cartridge clockwise 180 tape that ar tape that ar Step 30 Raise the green lever...

Страница 29: ...MAINTENANCE MANUAL FOR INSTRUCTIONS Step 34 Fig 1 2 7d Step 35 Step 36 Step 37 Turn ON the breaker Step 33 Open the rear cover Open the AC power supply box Attach screw on the AC cable Close the AC po...

Страница 30: ...Installing e paper th the left tractor is set at the left end and set the paper below the paper entrance Step 39 Confirm that Fig 1 2 8a Fig 1 2 8b Output Technology Printcenter 45 Users Guide 30...

Страница 31: ...Step 40 Pass the fanfold paper between the paper empty sensor guide Fig 1 2 8c Step 41 Assure the first perforation is a peak Output Technology Printcenter 45 Users Guide 31...

Страница 32: ...has been completed turn on the power and perform a engine self test print Eng The PC45 ca t the dip switch SWA to self n on the power and perform an engine self test printout with the holes of the pa...

Страница 33: ...e as it is easily damaged z When you drop something into the printer turn off the power and the circuit breaker Then remove the object or call a service engineer z Be sure to close all covers during p...

Страница 34: ...selected function Prints a test pattern PC 45 PCL5E MENU Structure 1 Emulation i PC 45 PCL5E ii PC 45 P S iii PC 45 ULPC iv PC 45 ESC P 2 Reset hit save for factory reset 3 Maintanence see maintanenc...

Страница 35: ...00 PIXELS PIXELS 8 BOTTOM MARGIN Description Set bottom boundary default 0000 PIXELS PIXELS 9 LEFT MARGIN Description SET LEFT BOUNDARY DEFAULT 0000 PIXELS PIXELS 10 RIGHT MARGIN Description Set right...

Страница 36: ...XELS 48 48 PIXELS 24 24 PIXELS 56 56 PIXELS 64 64 PIXELS 72 72 PIXELS 80 80 PIXELS 16 ULPC WORD PITCH Description Set word pitch default DEFA SETTING DEFA SETTING 17 ULPC LINE PITCH Description Set li...

Страница 37: ...you do not execute parameter set the parameter will be lost after the engine is powered off There are 9 sets of customizable parameter configurations default FACTORY DEFA FACTORY DEFA CONFIG LOAD 1 CO...

Страница 38: ...main menu b Press UP or DOWN key to locate the TOP MARGIN and then press SAVE key to set top margin state Press UP or DOWN key to set to 0000 PIXELS then press SAVE key to configure 3 To remove print...

Страница 39: ...ing test ERROR RED a LED flashing indicating error has occurred b Error clearing while LED on Press ON LINE key to clear the error message c No error while LED off Error Indication PES Paper Empty Sen...

Страница 40: ...the green handle to open the toner recovery unit Then turn the green lever as shown below on the transport unit to the left to lower the transport route surface then check to see if any paper is jamm...

Страница 41: ...the jammed paper Fig 3 1 c 5 After removing the pieces of the jammed paper restore the transport unit the waste toner recovery unit and knob to their original positions and close the front cover 6 Pre...

Страница 42: ...motor failure during upward movement 25 Undefined 0D Elevator motor failure during downward movement 26 No cleaning unit 0E Undefined 27 Undefined 0F Undefined 28 Waste toner box full 10 Undefined 29...

Страница 43: ...er mixture Replace 300K Yes Clean replace developer unit Guide section of developing unit Clean 150K No Guide plate Below Separation claw Clean 150K No Waste toner box unit Replace 100K No Paper empty...

Страница 44: ...the developing unit pin and take out the cartridge Put it into a vinyl bag and dispose of it as a nonflammable item Fig 4 2 1a Take out a new cartridge from its vinyl bag While holding it in a horizo...

Страница 45: ...f the arrow while inserting the cartridge into the toner hopper Fig 4 2 1c After inserting the cartridge into the toner hopper position the cartridge slit against the developing unit pin and rotate th...

Страница 46: ...he charge along the guide rail When removing the transfer charger make sure that the transfer charger is in the down position If not move it to the down position by rotating the transfer elevator driv...

Страница 47: ...e Transport Unit to the left to lower the Transport surface Then pull out the Transport Unit towards Transport U a W yourself until the unit stops and remove the scattered toner paper dust etc with a...

Страница 48: ...aning insert the green lever of the transport unit back as it was originally while pressing in downwards and when the green lever meets the inner end raise the lever to the right and close the Fig 4 3...

Страница 49: ...e Cleaner After cleaning return the Main Charger to the original position and fasten the thumbscrew Fig 4 3 2a Clean the charger by wiping off the attached dust etc with the brush Clean the wire with...

Страница 50: ...ds yourself Fig 4 3 3 c As with the Main Charger use t ove the dust and dirt attached to the wires of the Pre charger and the Transfer Charger d cations and fasten the thumbscrews a Open the WASTE TON...

Страница 51: ...ed from the main body with the cover glass f c Clean the dirt on the FUSER UNIT cover glass surface with alcohol older plates at the right and left sides Be sure to make space below the fuser unit by...

Страница 52: ...n 14 26 A4 Paper Size Set on 11 80 Monarch Paper Size Set on 7 5 81 COM 10 Paper Size Set on 9 5 ESC l O 1B 26 6C 4F Orientation 0 Portrait 1 Landscape 3 Reverse Landscape ESC l E 1B 26 6C 45 Top Marg...

Страница 53: ...lus sign indicates the new position is downward from and relative to the current cursor position a minus sign indicates the new position is to the left of and relative to the current cursor position N...

Страница 54: ...S 1B 29 73 53 Secondary Style 0 Upright Solid 1 Italic ESC s B 1B 28 73 42 Primary Stroke Weight 0 Medium Book or Text 3 Bold ESC s B 1B 29 73 42 Secondary Stroke Weight 0 Medium Book or Text 3 Bold...

Страница 55: ...8859 9 Latin 5 Windows 3 1 Latin 5 Ventura Math Math 8 Pi Font PS Math Symbol Font Wingdings Font ISO 4 United Kingdom ISO 6 ASCII ISO 11 Swedish for Names ISO 15 Italian ISO 17 Spanish ISO 21 German...

Страница 56: ...cter Code specified 4 Make soft font temporary last ID specified 5 Make soft font permanent last ID specified 6 Copy Assign current invoke font as temporary last ID specified 7 Store font on the hard...

Страница 57: ...ata Number of bytes in the raster row ESC c A 1B 2A 63 41 Rectangle Width Number of dots ESC c B 1B 2A 63 42 Rectangle Height Number of dots ESC c H 1B 2A 63 48 Rectangle Width Decipoints Number of de...

Страница 58: ...ied 11 Save macro to hard drive last ID specified macro name required ESC f name N 1B 26 6C 4E Macro Name name Macro name must be enclosed within signs Required with the Save macro to hard drive comma...

Страница 59: ...on is with a slash 1 A 1A in hex code v1 vn A series of parameters pertaining to the escape sequence control function or control string SP Is standing for Space hex 20 Table 2 Control Codes Hex Mnemon...

Страница 60: ...it 7 MSB Bit 0 0 Portrait printing Bit 0 1 Landscape printing Bit 1 0 Cancel half size printing Bit 1 1 Select half size printing Bit 2 0 Cancel double width printing Bit 2 1 Select double width print...

Страница 61: ...Left hand character spacing P2 Right hand character spacing Value range of P1 and P2 0 180 to 127 180 inch Default P1 0 P2 2 FS SO 0E Select Kanji double width printing FS DC4 14 Cancel Kanji double w...

Страница 62: ...Set Vertical Tabs P1 P16 0 1 F F ESC C P1 43 Set Form Length in Lines P1 0 1 F F ESC C NUL P1 43 Set Form Length in Inches P1 0 1 0 C ESC J P1 4A Perform P1 180 Line Feed P1 0 0 F F ESC b P1 P2 P16 NU...

Страница 63: ...ble Strike Bit5 1 Double Width Bit6 1 Italics Bit7 1 Underline ESC P1 P2 24 Set Absolute Horizontal Position P1 P2 256 1 60 P1 0 0 F F P2 0 0 0 3 ESC P1 P2 5C Set Relative Horizontal Position Draft P1...

Страница 64: ...P5 0 5 single broken line P5 0 6 double broken line ESC 4 34 Set Italics ESC 5 35 Cancel Italics ESC 3C Select Unidirectional Mode one line ESC NUL P1 NUL 3A Copy ROM Character Set to RAM P1 0 0 ROMAN...

Страница 65: ...1 0 0 or 0 Cancel Double Width P1 0 1 or 1 Select Double Width ESC g 67 Select Pitch 15 CPI ESC l P1 6C Set Left Margin P1 0 3 F F ESC p P1 70 Cancel Select Proportional P1 0 0 or 0 cancel proportiona...

Страница 66: ...T III 24 90 2 7 Triple Density 24 180 2 8 Hex Density 24 360 ESC K P1 3F Reassign Graphics Mode K Standard Density 8 dot per column ESC L P1 3F Reassign Graphics Mode L Double Density 8 dot per column...

Страница 67: ...37 Enable Upper Control Code 128 159 dec ESC 7 37 Enable Upper Control Code 128 159 dec ESC t P1 74 Select Character Table ESC t P1 74 Select Character Table P1 0 0 Italics Character Table P1 0 0 Ita...

Страница 68: ...L DIGITS UNIT 1 10 INCH ESC 8 nnnn 1B 38 nnnn SET LINE PITCH LINE PITCH FONT HEIGH BLANK BETWEEN TWO LINES nnnn 4 DECIMAL DIGITS UNIT DOT ESC HH VV 1B 3B HH VV DOWNLOAD BITMAP IMAGE HH 2 BYTES WIDTH O...

Страница 69: ...ORIENTATION THE CURSOR POSITION MOVES TO NEW ORIGINAL POINT ESC C n 1B 43 n SET FONTS BACKGROUND ATTRIBUTE n CHARACTER ATTRIBUTE FROM 0 TO 9 ESC D 1B 44 DYNAMIC BAR CODE FUNCTION ESC D r LL NN RR SET...

Страница 70: ...E THE CURSOR POSITION REMAIN UNCHANGE ESC H nnnn 1B 48 nnnn SET TOP BOUNDARY SET PAPER TOP BOUNDARY nnnn 4 DECIMAL DIGITS UNIT DOT ESC I nnnn 1B 49 nnnn SET BOTTOM BOUNDARY SET PAPER BOTTOM BOUNDARY n...

Страница 71: ...FORM THIS COMMAND HAS TO GO WITH ESC N AND THESE COMMAND SEQUENCE ARE 1 COMMAND ESC N1 OR ESC N2 TO ALLOW FORM 1 OR FORM 2 TO RECEIVE DATA 2 INPUT THE FORM DATA 3 COMMAND ESC N0 TO STOP FORM DATA INPU...

Страница 72: ...XXXX YYYY 1B 61 XXXX YYYY CHANGE LOGIC ORIGIN POINT POSITION XXXX 4 DECIMAL DIGITS X ABSOLUTE POSITION OF LOGIC OIGIN POINTER YYYY 4 DECIMAL DIGITS Y ABSOLUTE POSITION OF LOGIC OIGIN POINTER ESC b XX...

Страница 73: ...CR_ASCII CHARACTER n 2 SET E13B CHARACTER ESC i n 1B 69 n PUSH POP CURSOR POSITION n 0 PUSH THE CURRENT CURSOR POSITION n 1 POP THE CURSOR POSITION FROM THE TOP OF STACK ESC j x nnnn 1B 6A x nnnn SET...

Страница 74: ...AR p SET PORTRAIT ORIENTATION CHAR l SET LANDSCAPE ORIENTATION CHAR r SET REVERSE LANDSCAPE ORIENTATION ESC p nnnn STRING_DATA 1B 70 nnnn STRING_DATA PRINT VERTICAL STRING nnnn 4 DECIMAL DIGITS BYTE N...

Страница 75: ...ECT AUTO WRAP MODE n 1 SET AUTO WRAP MODE n 1 SET AUTO WRAP MODE n 0 RESET AUTO WRAP MODE n 0 RESET AUTO WRAP MODE ESC z n 1B 7A n SELECT FONT SIZE ESC z n 1B 7A n SELECT FONT SIZE n 0 SELECT 40 40 FO...

Страница 76: ...rint Bar Code 39 Type 2 Ending Code ESC r D Bar Code Data 1B 72 44 Bar Code Data 40 Print Bar Code 25 Type 3 Ending Code ESC r F Bar Code Data 1B 72 46 Bar Code Data Print Bar Code EAN 13 Bar Code Dat...

Страница 77: ...TYPE 2 ESC r B 0123456789000123000 Scan Output 012345678900012300 25 CODE TYPE 3 ESC r D 0123456789000123000 Scan Output 012345678900012300 39 CODE TYPE 1 ESC r A A1200 28026 XYZ Scan Output A1200 280...

Страница 78: ...73 55 Bar Code Data 40 Print 39 Code Ending Code ESC _ t M Bar Code Data 1B 5F 74 4D Bar Code Data Set Print UPC_A Code Dot number of each module Each EAN code has 7 modules Bar Code Data fix 13 code...

Страница 79: ...1100 26 1Ah 26 11100100110 27 1Bh 27 11101100100 28 1Ch 28 11100110100 29 1Dh 29 11100110010 30 1Eh 30 11011011000 31 1Fh 31 11011000110 32 20h 32 11000110110 33 21h A A 33 10100011000 34 22h B B 34 1...

Страница 80: ...CAN x 88 11110010010 89 59h EM y 89 11011011110 90 5Ah SUB z 90 11011110110 91 5Bh ESC 91 11110110110 92 5Ch FS 92 10101111000 93 5Dh GS 93 10100011110 94 5Eh RS 94 10001011110 95 5Fh US DEL 95 101111...

Страница 81: ...e thin line 3 1 ESC _ r 6l20n30R Command ESC _rU01234567890123 Scan Output 01234567890123 UPC_A CODE EAN 13 CODE Set EAN 13 4 dots for each module Bar data 1234567890123 Command ESC _w4M1234567890123...

Страница 82: ...Print otc KP368 Bar code 5 Centimeter 13 code ommand SC _ y13n5L ESC _ yZ684F5443002B301316186A VALUE HEXA CODE START o t c SPACE K P 3 6 8 STOP 68h 4Fh 54h 43h 00h 2Bh 30h 13h 16h 18h 6Ah Type C Pri...

Страница 83: ...b D 1B 62 44 Set PDF417 2D Bar Code Number of barcode settings Value range 1 64 ESC b B Bar Code Data 80h 1B 62 42 Bar Code Data 80 Print Byte Mode 2D Bar Code Ending Code 0x80 Value range 1 999 Bar C...

Страница 84: ...ENDED WHEN BAR CODE CONTAINS LONGER AMOUNT OF DATA Recommended Error Correction Level Minimum Error Byte Alphanumeric Numeric Correction Level Characters Characters Characters 2 1 to 48 1 to 80 1 to 1...

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