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SECTION 7 - INSPECTION AND REPAIR LOG

7-2

– JLG Lift –

3121217

Table 7-1. Inspection and Repair Log

Date

Comments

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Содержание JLG E600

Страница 1: ...ANSI Operation and Safety Manual Original Instructions Keep this manual with the machine at all times Boom Lift Models E600 E600J E600JP M600 M600J M600JP 3121217 September 1 2010 www duma rent com...

Страница 2: ...www duma rent com...

Страница 3: ...sers operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG...

Страница 4: ...ED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE AN ORANGE BACKGROUND INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT...

Страница 5: ...BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Depa...

Страница 6: ...FOREWORD d JLG Lift 3121217 REVISION LOG Original Issue June 7 2005 Revised July 21 2006 Revised December 7 2009 Revised March 2 2010 Revised September 1 2010 www duma rent com...

Страница 7: ...aining Supervision 2 1 Operator Responsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 4 Function Check 2 5 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL 3 1...

Страница 8: ...PROCEDURES 5 1 GENERAL 5 1 5 2 INCIDENT NOTIFICATION 5 1 5 3 EMERGENCY OPERATION 5 1 Operator Unable to Control Machine 5 1 Platform or Boom Caught Overhead 5 2 5 4 EMERGENCY TOWING PROCEDURES 5 2 5...

Страница 9: ...east Forward Stability 4 3 4 2 Position of Least Backward Stability 4 4 4 3 Grade and Side Slopes 4 6 4 4 Lifting and Tie Down Chart 4 11 4 5 Decal Installation Sheet 1 of 4 4 16 4 6 Decal Installatio...

Страница 10: ...TABLE OF CONTENTS iv JLG Lift 3121217 SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE This page left blank intentionally www duma rent com...

Страница 11: ...should not operate the machine until this manual has been read training is accomplished and operation of the machine has been completed under the supervision of an experi enced and qualified operator...

Страница 12: ...s approved for that purpose by JLG Be sure that the ground conditions are able to support the maximum load shown on the decals located on the machine This machine can be operated in temperatures of 0o...

Страница 13: ...pera tor shall be responsible for all machine operations Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area Supplies or tools which ext...

Страница 14: ...om assembly to enter or leave the plat form Use extreme caution when entering or leaving platform Be sure that the boom is fully lowered It may be neces sary to telescope out to position the platform...

Страница 15: ...upants their tools and their equipment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 M...

Страница 16: ...distance within the designed working dimensions of the insulating barrier This determination shall be made by a qualified per son in accordance with the employer local or governmental requirements fo...

Страница 17: ...tie off machine to any adjacent structure Do not operate the machine when wind conditions exceed 28 mph 12 5 m s Refer to Table 1 2 Beaufort Scale For Reference Only Do not increase the surface area o...

Страница 18: ...king or interfering with operating controls and per sons in the platform Be sure that operators of other overhead and floor level machines are aware of the aerial work platform s pres ence Disconnect...

Страница 19: ...welding or metal cutting operations precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Do not refuel the machine with the engine running Battery fl...

Страница 20: ...xposedskin Leavesrustle 3 8 12 3 4 5 4 Gentle breeze Leavesandsmallertwigsin constantmotion 4 13 18 5 5 7 9 Moderatebreeze Dustandloosepaperraised Smallbranchesbegintomove 5 19 24 8 0 10 7 Freshbreeze...

Страница 21: ...loyer and government regulations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal function 6 The safes...

Страница 22: ...further requirements for aerial work platforms The frequency of inspections and mainte nance must be increased as necessary when the machine is used in a harsh or hostile environment if the machine is...

Страница 23: ...tInspection Inservicefor3monthsor150hours whichever comesfirst or Outofserviceforaperiodofmorethan3months or Purchasedused Owner Dealer orUser QualifiedJLG Mechanic ServiceandMaintenance Manualandappl...

Страница 24: ...estic only and ANSI Manual of Responsibilities Domestic only is enclosed in the weather resistant storage container 4 Walk Around Inspection Refer to Figure 2 4 Fig ure 2 5 and Figure 2 7 5 Battery Ch...

Страница 25: ...ergency Stop Button is activated 2 From the platform control console a Ensure that the control console is firmly secured in the proper location b Check that all guards protecting the switches or locks...

Страница 26: ...INSPECTION 2 6 JLG Lift 3121217 Figure 2 1 Basic Nomenclature Sheet 1 of 3 1 BatteryPack 2 FuelTank 3 Hydraulic Tank 4 MainTerminalBox 5 SwingDrive 6 TurntableLock 7 Frame 8 Turntable 9 BatteryCharge...

Страница 27: ...MACHINE PREPARATION AND INSPECTION 3121217 JLG Lift 2 7 Figure 2 2 Basic Nomenclature Sheet 2 of 3 1 Frame 2 MainValve 3 GeneratorStartBattery MModels 4 Generator MModels 5 BatteryPack 6 GroundContro...

Страница 28: ...D INSPECTION 2 8 JLG Lift 3121217 Figure 2 3 Basic Nomenclature Sheet 3 of 3 1 Platform 2 Rotator 3 Boom 4 Lift Cylinder 5 Upright 6 Tower Boom 7 Tower Lift 8 Boom Link 9 Master Cylinder 10 Slave Cyli...

Страница 29: ...SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 3121217 JLG Lift 2 9 Figure 2 4 Daily Walk Around Inspection Sheet 1 of 4 www duma rent com...

Страница 30: ...ria men tioned 1 Platform Assembly Platform mounting pins secure Footswitch in good working order not modified dis abled or blocked 2 Platform Ground Control Console Switches and control levers placar...

Страница 31: ...reather cap dipstick secure and working 12 Manual Descent Valve See Note 13 Control Valve No unsupported or damaged wires or hoses 14 Generator Start Battery See Note 15 Engine Oil Supply Full mark on...

Страница 32: ...nded as shown below 21 Battery Compartment See Note 22 Fuel Supply Fuel filler cap secure Tank Decals secure and legible 23 Hydraulic Oil Filter Housing See Note 24 Battery Charger See Note 25 Turntab...

Страница 33: ...arged or if the Generator Enable switch on the platform console is not in the on position Ground Control Station See Figure 3 1 Ground Control Station w Function Enable DO NOT OPERATE FROM GROUND CONT...

Страница 34: ...p 2 Platform Ground Select 3 PlatformRotate 4 PlatformLevelingOverride 5 MainLift 6 Telescope 7 Swing 8 BatteryIndicatorandHourmeter 9 Generator EnabledIndicator 10 Generator EngineStart 11 JibBoom 12...

Страница 35: ...d Select 3 PlatformRotate 4 PlatformLevelingOverride 5 MainLift 6 Telescope 7 Swing 8 BatteryIndicatorandHourmeter 9 Generator EnabledIndicator 10 Generator EngineStart 11 JibBoom 12 JibRotate 13 Plat...

Страница 36: ...e platform ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANT TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR S...

Страница 37: ...n electrical system fault NOTE Refer to the Service Manual for the generator fault codes 10 Generator Engine Start Button if equipped The generator engine start push button switch allows the generator...

Страница 38: ...he indicator panel will also blink once as a bulb check TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CON TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF...

Страница 39: ...sket left or right 9 Function Speed Control Controls the speed of Boom and Swing Functions Rotate CCW for slower speed and CW for faster speed To adjust to creep turn knob fully CCW until it clicks 10...

Страница 40: ...Power EmergencyStop 2 Generator Enable 3 Lights 4 Drive Steer 5 Telescope 6 ArticulatingJibBoom 7 Jib Rotate 8 PlatformRotate 9 FunctionSpeed 10 MainLift Swing 11 PosiTrack 12 PlatformLevelingOverrid...

Страница 41: ...wer EmergencyStop 2 Generator Enable 3 Lights 4 Drive Steer 5 Telescope 6 ArticulatingJibBoom 7 JibRotate 8 Platform Rotate 9 FunctionSpeed 10 MainLift Swing 11 PosiTrack 12 PlatformLevelingOverride 1...

Страница 42: ...system This switch is used to adjust platform level in situations such as ascending descending a grade 13 Horn If pressed this switch supplies power to the horn 14 Drive Orientation Override When the...

Страница 43: ...njury or death This indicator will be red Indicates an abnormal operating condition which if not corrected may result in machine interruption or damage This indicator will be yel low Indicates importa...

Страница 44: ...on a slope the tilt alarm warning light will illuminate and an alarm will sound and CREEP is automatically activated IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED RETRACT AND L...

Страница 45: ...on selected within seven sec onds The enable indicator shows that the controls are enabled If a function is not selected within seven sec onds or if a seven second lapse between ending one function an...

Страница 46: ...lluminate when the drive function is selected This is a signal for the operator to activate the Drive Orientation Override Switch and verify the drive control direction is correct 9 Soft Touch Indicat...

Страница 47: ...n Ground Controls operate Boom Lift and Swing and are to be used in an emergency to lower the platform to the ground should the operator in the plat form be unable to do so The Ground Control is also...

Страница 48: ...charging the batteries or parking the machine overnight Within about 2 seconds of pulling the switch out the machine will perform a diagnostic check of the various elec trical circuits and if everythi...

Страница 49: ...ERATION 3121217 JLG Lift 4 3 Figure 4 1 Position of Least Forward Stability BOOMFULLYEXTENDED 5 ELEVATION MACHINEWILLTIPOVER IN THISDIRECTION IFOVERLOADEDOR OPERATEDONANOUT OF LEVELSURFACE LEVELSURFAC...

Страница 50: ...3121217 Figure 4 2 Position of Least Backward Stability MAIN BOOM FULLY RETRACTED AND ELEVATED MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT OF LEVEL SURFACE LEVEL SURFA...

Страница 51: ...AXLE IF BOOM IS OVER FRONT WHEELS STEER AND DRIVE CONTROLS WILL BE REVERSED Traveling Forward and Reverse 1 At Platform Controls pull out Emergency Stop switch and activate footswitch 2 Position Driv...

Страница 52: ...SECTION 4 MACHINE OPERATION 4 6 JLG Lift 3121217 Figure 4 3 Grade and Side Slopes DONOTDRIVEMACHINEONGRADESEXCEEDING THOSESPECIFIEDONMANUFACTURER SNAMEPLATE GRADE SIDESLOPE LEVEL www duma rent com...

Страница 53: ...ate the platform to the left or right use the Platform Rotate control switch to select the direction and hold until desired position is reached 4 7 BOOM DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHE...

Страница 54: ...r s controller will monitor status of the batteries will turn on automatically when the battery voltage drops as a result of discharge and will turn off when batteries are fully charged Battery Only O...

Страница 55: ...n parking overnight batteries should be charged properly to ensure readiness for following workday NOTE Electric machines are equipped with a static strap due to static electricity build ups Strap is...

Страница 56: ...n the stowed position 3 Remove all loose items from the machine 4 Properly adjust the rigging to prevent damage to the machine and so the machine remains level Tie Down WHEN TRANSPORTING THE MACHINE T...

Страница 57: ...SECTION 4 MACHINE OPERATION 3121217 JLG Lift 4 11 Figure 4 4 Lifting and Tie Down Chart www duma rent com...

Страница 58: ...UM TOWING SPEED 5 MPH 8 KPH FOR A DISTANCE OF 5 MILES 8K MAXIMUM TOWING GRADE 25 The following instructions are for towing using the optional tow bar 1 Lock the turntable in the travel position with t...

Страница 59: ...1217 JLG Lift 4 13 4 14 DRIVE HUB Disengaging for Towing MAKE SURE THE DISCONNECT MECHANISM IS ONLY OPERATED WITH THE MACHINE AT A STANDSTILL 1 Remove the two hex head bolts from the cover 2 Remove th...

Страница 60: ...he bolts and torque 6 3 ft lbs 8 8 Nm until they are flush with the cover 5 The machine is ready to be towed BEFORE THE MACHINE IS SEPARATED FROM THE TOWING VEHICLE EITHER THE DRIVE HUB HAS TO BE REEN...

Страница 61: ...E 1 Remove the 2 hex head bolts securing the cover evenly and remove the cover 2 Rotate the cover 180 degrees and secure with the two hex head bolts 3 Torque the hex head bolts 6 3 ft lbs 8 8 Nm 4 The...

Страница 62: ...SECTION 4 MACHINE OPERATION 4 16 JLG Lift 3121217 Figure 4 5 Decal Installation Sheet 1 of 4 www duma rent com...

Страница 63: ...SECTION 4 MACHINE OPERATION 3121217 JLG Lift 4 17 Figure 4 6 Decal Installation Sheet 2 of 4 www duma rent com...

Страница 64: ...SECTION 4 MACHINE OPERATION 4 18 JLG Lift 3121217 Figure 4 7 Decal Installation Sheet 3 of 4 www duma rent com...

Страница 65: ...SECTION 4 MACHINE OPERATION 3121217 JLG Lift 4 19 Figure 4 8 Decal Installation Sheet 4 of 4 www duma rent com...

Страница 66: ...703935 1703936 1703937 1703940 4 1703804 1701518 1703950 1703951 1703947 1703948 1703949 1703952 5 1704661 1704661 1704661 6 1707035 1707035 1707035 7 8 9 10 11 1702868 1704001 1704000 1704002 12 1704...

Страница 67: ...300 1702300 1702300 25 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 26 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 27 28 29 30 31 1703953 1701518 1703944 1703945...

Страница 68: ...4331 1704332 1704328 1704329 1704333 1704330 42 1702155 1702155 1702155 1702155 1702155 1702155 1702155 43 1704412 1704412 1704412 1704412 1704412 1704412 1704412 44 45 46 47 48 49 50 51 1703813 17056...

Страница 69: ...17 1701517 1701517 1701517 1701517 1701517 64 1704728 1704728 1704671 1704670 1704732 1704733 1704371 1704618 65 66 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 67 68 69 1705351 170...

Страница 70: ...37 1703940 4 1703804 1701518 1703950 1703951 1703947 1703948 1703949 1703952 5 1704661 1704661 1704661 6 1707035 1707035 1707035 7 8 9 10 11 1702868 1704001 1704000 1704002 12 1704277 1704277 1704277...

Страница 71: ...00 1702300 1702300 25 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 26 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 27 28 29 30 31 1703953 1701518 1703944 1703945...

Страница 72: ...331 1704332 1704328 1704329 1704333 1704330 42 1702155 1702155 1702155 1702155 1702155 1702155 1702155 43 1704412 1704412 1704412 1704412 1704412 1704412 1704412 44 45 46 47 48 49 50 51 1703813 170567...

Страница 73: ...7 1701517 1701517 1701517 1701517 1701517 64 1704728 1704728 1704671 1704670 1704732 1704733 1704371 1704618 65 66 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 67 68 69 1705351 1705...

Страница 74: ...SECTION 4 MACHINE OPERATION 4 28 JLG Lift 3121217 NOTES www duma rent com...

Страница 75: ...an occur rence may void any warranty consideration on that particular machine FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE...

Страница 76: ...pecific procedures refer to Section 4 5 5 MANUAL DESCENT SYSTEM The manual descent system is used in the event of total power failure to lower the boom using gravity To operate the manual descent syst...

Страница 77: ...he handle until the desired platform position is reached 3 Push the control lever down when complete Remove the handle from the hand pump SWING RIGHT 1 Install the spool plug in the location shown 2 I...

Страница 78: ...1 Install the spool plug in the location shown 2 Install the handle into the hand pump and pump the handle until the desired platform position reached 3 Remove the handle from the hand pump REMOVE ALL...

Страница 79: ...SECTION 5 EMERGENCY PROCEDURES 3121217 JLG Lift 5 5 Figure 5 1 Manual Descent Decal www duma rent com...

Страница 80: ...SECTION 5 EMERGENCY PROCEDURES 5 6 JLG Lift 3121217 NOTES www duma rent com...

Страница 81: ...Available Service and Maintenance Manual ANSI CSA 3121117 Service and Maintenance Manual CE 3121813 Illustrated Parts Manual ANSI CSA 3121118 Illustrated Parts Manual CE 3121814 6 2 OPERATING SPECIFIC...

Страница 82: ...Specifications Prior to S N 0300141450 GrossMachineWeight PlatformEmpty Priorto S N0300104944 E600J M600J E600JP M600JP 16 300lb 7 393kg 16 800lb 7 620kg GrossMachineWeight PlatformEmpty S N030010494...

Страница 83: ...ide 4ft 1 23m MaximumTireLoad 7700lbs 3493kg MaximumGroundBearingPressure E600J M600J E600JP M600JP 52psi 3 7kg cm2 51psi 3 6kg cm2 MaximumDriveSpeed 3 0 mph 1 3m s Table 6 2 Operating Specifications...

Страница 84: ...ties Generator FuelTank M ModelsOnly 13gallons 49 2liters HydraulicTank Priorto S N51941 S N51941toPresent 15gallons 57liters 15 9gal 60 2L 12 4gal 46 9L tofullmark DriveHub 0 4gal 1 5liters Table 6 4...

Страница 85: ...ed additives or be of comparable vis cosities If use of hydraulic oil other than Mobil DTE 11M is desired contact JLG Industries for proper recommen dations Table 6 5 Hydraulic Oil Hydraulic System Op...

Страница 86: ...on the left side of the frame at the top Table 6 7 Component Weights Component Pounds Kilograms Frame bare 1381 626 T T bare 2093 950 BoomAssembly E M600 4464 2025 BoomAssembly E M600J 4464 2025 Tire...

Страница 87: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 3121217 JLG Lift 6 7 Figure 6 2 Operator Maintenance and Lubrication Diagram 1 2 3 4 6 5 6 www duma rent com...

Страница 88: ...t the same time 1 Swing Bearing Internal Ball Bearing Lube Point s 1 Grease Fittings Capacity A R Lube MPG Interval Every 3 months or 150 hrs of operation Table 6 8 Lubrication Specifications KEY SPEC...

Страница 89: ...FICATIONS OPERATOR MAINTENANCE 3121217 JLG Lift 6 9 2 Generator Engine If Equipped Lube Point s Fill Cap Capacity Refer to engine manual Lube EO Interval Check daily Change in accordance with engine m...

Страница 90: ...9 gal system 56 7L 12 4 gal 46 9 L to Full Mark Lube HO Interval Check Level daily Change every 2 years or 1200 hours of operation 4 Hydraulic Filter Interval Change after first 50 hrs and every 6 mo...

Страница 91: ...ty 24 oz 0 7 L Lube EPGL Interval Check level every 3 months or 150 hrs of opera tion change every 2 years or 1200 hours of operation 6 Wheel Drive Hub Lube Point s Level Fill Plug Capacity 0 4 gal 1...

Страница 92: ...off of ground 7 Carefully activate Swing control lever and return boom to stowed position centered between drive wheels When boom reaches center stowed position lockout cylinders should release and al...

Страница 93: ...exceeds 1 inch 2 5 cm in any direction any punctures which exceed 1 inch in diameter any damage to the bead area cords of the tire If a tire is damaged but is within the above noted criteria the tire...

Страница 94: ...UST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS BROKEN STUDS AND POSSI BLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANG...

Страница 95: ...ectric powered machines the equivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per E...

Страница 96: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 16 JLG Lift 3121217 NOTES www duma rent com...

Страница 97: ...INSPECTION AND REPAIR LOG 3121217 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG MachineSerialNumber _______________________________________ Table 7 1 Inspection and Repair Log Date Comments www dum...

Страница 98: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 JLG Lift 3121217 Table 7 1 Inspection and Repair Log Date Comments www duma rent com...

Страница 99: ...nits should not be included on this form Mfg Model _______________________________________________________________ Serial Number ____________________________________________________________ Previous O...

Страница 100: ...www duma rent com...

Страница 101: ...www duma rent com...

Страница 102: ...69 350 20 49 0 421 69 350 45 JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 JLG Industries Italia s r l Via Po 22 20010 Pre...

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