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orbitalum tools
GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0
(01.2012) OM_BA_ORBIMAT_CA_01_EN
ORBIMAT CA
| Operating instructions
1.
ABOUT THIS INSTRUCTIONS..................................4
1.1
Warnings ...................................................4
1.2
Other symbols and labels ...........................4
1.3
Abbreviations ............................................4
1.4
Warning signs ............................................5
2.
OWNER INFORMATION AND
SAFETY PRECAUTIONS ..........................................6
2.1
Duties of the owner ....................................6
2.2 Use of the machine .....................................6
2.2.1 Intended purpose.............................6
2.2.2 Improper use ...................................6
2.2.3 Limits of the product ........................6
2.3
Basic safety precautions ............................7
3.
LAYOUT OF THE PRODUCT ...................................10
3.1
ORBIMAT 165 CA ......................................10
3.2
ORBIMAT 300 CA ......................................11
3.3
Integrated compact cooling* ....................11
3.4
Accessories .............................................12
3.4.1 ORBICAR W trolley with integrated
water coolant .................................12
3.4.2 ORBICOOL W ..................................12
3.4.3 ORBICOOL Active ...........................12
3.4.4 ORBITWIN switching device ............12
3.4.5 ORBICAR S trolley ..........................12
3.4.6 ORBTROLLEY ..................................13
3.4.7 Durable carrying case ....................13
3.4.8 BUP Control Box .............................13
3.4.9 Oxygen meter ORB 1001 ................13
3.4.10 ORBIPURGE forming set..................13
3.4.11 CompactFlash Card 32 MB ..............13
3.4.12 Soft-/Hardware package ................14
3.4.13 Remote control with cable ..............14
3.4.14 Paper roll for integrated printer ......14
3.4.15 Ribbon cartridge for integrated
printer ...........................................14
3.4.16 Anti freeze .....................................14
4.
CHARACTERISTICS AND RANGE OF
APPLICATIONS ...................................................15
4.1
Characteristics .........................................15
4.2 Additional characteristics .........................16
4.2.1 ORBIMAT 165 CA ............................16
4.2.2 ORBIMAT 300 CA Compact .............16
4.2.3 ORBIMAT 300 CA AC/DC .................16
4.2.4 ORBIMAT 300 CA AC/DC Compact ...16
4.2.5 ORBIMAT 300 CA AVC/OSC .............16
4.3 Functional description ..............................16
5.
TECHNICAL DATA ................................................17
5.1
System data .............................................17
5.1.1 Components and parts ...................17
5.1.2 Technical Data ...............................17
6.
COMMISSIONING ...............................................19
6.1
Checking scope of delivery .......................19
6.2 Scope of delivery .....................................19
7.
SETUP AND ASSEMBLY .......................................20
7.1
Control elements ......................................20
7.1.1 Overview of the main control
elements .......................................20
7.1.2 Connections and control elements on
the front panel ...............................20
7.1.3 Operating concept..........................21
7.1.4 Operation via the rotary knob .........22
7.1.5 Operation via push switches
(softkeys) ......................................22
7.1.6 Operation via an external keyboard 22
7.2
Connection of the power source ................23
7.2.1 Connecting gas bottle and weld head
.....................................................23
7.3
Commissioning ........................................24
7.3.1 Adding anti-freeze and water ..........25
7.3.2 Commissioning water pump ...........25
8.
OPERATION ........................................................29
8.1
Auto programming ...................................29
8.1.1 Setting parameters ........................29
8.2 Testing the procedure ...............................31
8.2.1 Preparing weld head ......................31
8.2.2 Connecting forming gas .................32
8.2.3 Welding .........................................33
8.2.4 Interrupting the welding process ....34
8.3 Adjusting the procedure ...........................35
8.3.1 Reasons and steps for adjusting
procedure ......................................35
8.3.2 Making percental changes ..............35
8.3.3 Adjusting individual parameters .....36
8.3.4 Adjusting gas times .......................36
8.3.5 Adjusting ignition current, end current
and current slope-off .....................37
8.3.6 Adjusting the pool formation time ..38
8.3.7 Adjusting welding current and
transition times ("Slope") ...............38
8.3.8 Adjusting pulse times ................... 40
TABLE OF CONTENTS
Содержание ORBIMAT 165 CA
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