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Maintenance

OPTIMUM

M A S C H I N E N - G E R M A N Y

2010

Page 32

Mill Drill

BF 30 Vario

Version 1.0.6

Stand 27 / 08 / 2010

Maintenance

In this chapter you will find important information about

inspection

maintenance

repair

of the mill drill.

The diagram below shows which of these headings each task falls under.

Fig. 5-1: Maintenance tasks

ATTENTION !

Properly performed regular maintenance is an essential prerequisite for
•

safe operation,

•

fault-free operation,

•

long service life of the and

•

the quality of the products you manufactured.

Installations and equipment from other manufacturers must also be in optimum condition.

5.1

Safety

WARNING!

The consequences of incorrect maintenance and repair work may include:
•

Very serious injury to personnel working on the mill drill,

•

Damage to the mill drill.

Only qualified personnel should carry out maintenance and repair work on the mill drill.

5.1.1

Preparation

WARNING!

Only carry out work on the mill drill if it has been unplugged from the electric power sup-
ply.

Maintenance

Inspection

Maintenance

Repair

Measuring

Rough cleaning

Repairs

Testing

Fine cleaning

Replacing

Conserving

Lubricating

Completing

Replacing

Readjust

Adjusting

Содержание 3338438

Страница 1: ...E R M A N Y 2010 US Page 1 l l i r D l l i M o i r a V 0 3 F B 6 0 1 n o i s r e V 0 1 0 2 8 0 7 2 Operating manual Version 1 0 6 Mill Drill BF 30 Vario Item No 3338438 Optional Stand Item No 3353004...

Страница 2: ...10 1 6 3 Protective cover 10 1 6 4 Separating protective equipment 11 1 7 Safety check 11 1 8 Individual protection gear 12 1 9 For your own safety during operation 12 1 10 Disconnecting the mill dri...

Страница 3: ...e quill lever 30 4 11 Digital display for spindle travel 30 4 11 1 Technical data 30 4 11 2 Design 30 4 12 Troubleshooting 31 4 13 Swivelling the mill drill head 31 5 Maintenance 5 1 Safety 32 5 1 1 P...

Страница 4: ...ers if these instructions are not obeyed In addition to this operating manual please observe applicable laws and regulations legal regulations for accident prevention the prohibition warning and manda...

Страница 5: ...t will cause serious injury or death to personnel WARNING Risk a danger that might cause serious injury or death to personnel CAUTION Danger of unsafe procedure that might cause injury to personnel or...

Страница 6: ...30 Vario Version 1 0 6 27 08 2010 1 1 2 Other pictograms Warning of automatic start up Disconnect main power Activation for bidden Use ear protection Use protective boots Use protective gloves Wear a...

Страница 7: ...void the maximum values for the mill drill are complied with the operating manual is observed inspection and maintenance instructions are observed Technical data on page 14 WARNING Very serious injury...

Страница 8: ...ed staff INFORMATION All personnel involved in assembly commissioning operation and maintenance need to be duly qualified strictly follow this operating manual In the event of improper use there may b...

Страница 9: ...ponents flying off at high speed contact with rotating parts fatal electrocution The mill drill includes the following safety devices an EMERGENY STOP button a protective cover at the drill mill head...

Страница 10: ...current supply is interrupted except for areas marked by the pictogram below Fig 1 2 Main switch WARNING Dangerous voltage even if the main switch is switched off In areas marked by this picto gram th...

Страница 11: ...tective equipment 1 7 Safety check Check the mill drill regularly Check all safety advices at the beginning of each shift once a week with the machine in operation after every maintenance and repair o...

Страница 12: ...efore activating the mill drill double check that this will not endanger other people and cause damage to equipment Avoid any unsafe working practises Make sure your work does not endanger anyone The...

Страница 13: ...equipment WARNING Use of unstable lifting equipment and load suspension devices that break under load can cause very serious injury or even death Check that the lifting equipment and load suspension d...

Страница 14: ...end mill cutter 30 mm 1 2 max diam Milling capacity of inserted tooth cutter 75 mm 2 9 max diam Swing 440 mm 17 3 2 3 Spindle holding fixture Spindle holding fixture R8 Extraction rod Draw bar M12 Qi...

Страница 15: ...emission and the degree of noise disturbance are depending on one another it is not possible to use it in order to reliably determine if it is necessary to take further preventive measures or not The...

Страница 16: ...Technical data OPTIMUM M A S C H I N E N G E R M A N Y 27 08 2010 Page 16 Technical data Mill Drill BF 30 Vario Version 1 0 6 2010 US 2 11 Installation plan Fig 2 1 Installation plan...

Страница 17: ...A S C H I N E N G E R M A N Y Technical data 27 08 2010 Page 17 Technical data Mill Drill BF 30 Vario Version 1 0 6 2010 US 2 12 Installation plan of optional stand Fig 2 2 Installation plan of optio...

Страница 18: ...f forklift trucks or other transport vehicles could cause very serious or even fatal injuries Follow the instructions and information on the transport case WARNING Use of unstable lifting equipment an...

Страница 19: ...rts only under the following ambient conditions Please follow the instructions and indications on the transportation box Fragile goods goods require careful handling Protect against humidity and humid...

Страница 20: ...customer if necessary in order to avoid dangers for persons Provide sufficient space for assembly and operating staff as well as for material transport Also allow for accessibility for setting and ma...

Страница 21: ...g materials or by operating the machine with inadmissible speed Only use the clamping materials e g drill chuck which had been delivered together with the machine or as optional equipment Use the work...

Страница 22: ...justed Disassemble the taper gibs of the cross table and clean the gibs from the anti corrosive agent Taper gib on page 37 3 5 3 Fill in gear lubricant oil The mill drill is delivered without oil Fill...

Страница 23: ...ely Stop the mill drill immediately in the event of any problem in operation and make sure it cannot be started up accidentally or without authorisation For your own safety during operation on page 12...

Страница 24: ...to a predefined path over the drilling depth stop and changes automatically the drilling direction as soon as the predefined depth has been achieved The screw tap automatically withdraws from the wor...

Страница 25: ...switch Start Set the required speed on the potentiometer ATTENTION Wait until the mill drill has come to a complete halt before changing the turning direction 4 4 Switching off the mill drill Press t...

Страница 26: ...a cold Morse taper into a heated up machine the MT seats tend to shrink on the Morse taper versus a quick release taper 4 5 3 Use of collet chucks When using collet chucks to hold milling tools a hig...

Страница 27: ...e optimum cutting speed mainly depends on the material and on the material of the tool With tools milling cutters made of hard metal or ceramic insert it is possible to work at higher speeds than with...

Страница 28: ...5 1 715 Tool diameter in Peripheral and side milling cutters Steel Grey Cast Iron Age Hardened Al alloy 33 82 FPM 33 72 FPM 492 1 148 FPM Speed RPM 1 378 91 227 91 200 1 365 3 185 1 575 80 199 80 175...

Страница 29: ...e cutting tool INFORMATION Use a water soluble and non pollutant emulsion as a cooling agent This can be acquired from authorised distributors Make sure that the cooling agent is properly retrieved Re...

Страница 30: ...o be disengaged before the spindle quill lever can be used Activating the spindle quill lever when the fine feed is engaged may damage the clutch Loosen the handle screw Fig 4 6 Handle screw on page 3...

Страница 31: ...most cases the round cell will be inserted into the digital display with the marking upside After inserting the round cell the battery compartment has to be closed again 4 12 Troubleshooting 4 13 Swiv...

Страница 32: ...the quality of the products you manufactured Installations and equipment from other manufacturers must also be in optimum condition 5 1 Safety WARNING The consequences of incorrect maintenance and re...

Страница 33: ...wear depends to a large extent on individual usage and service condi tions For this reason all of the intervals are only valid for the authorised conditions Interval Where What How Start of work afte...

Страница 34: ...ge use an appropriate collecting basin with appropriate capacity Have the mill drill run for a few minutes the oil will heat up and will slightly penetrate from the opening Remove the ventilation scre...

Страница 35: ...ill Weekly Mill Drill Lubricate Oil all slideways Fig 5 4 Slideways every six month Adjustment Z axis Grease Clamp the milling head Remove the maintenance lid on the column Lubricate the toothed wheel...

Страница 36: ...siderably The readjustment screw of the Y axis can be accessed from the backside the readjustment screw of the spindle nut of the X axis can be accessed from the right or left side of the milling tabl...

Страница 37: ...e taper gib in the clockwise direction The taper gib continues to push in and reduces the gap in the guide way Control your setting The respective guide way must be still easily mobile after the adjus...

Страница 38: ...chnical assistance be required contact Colovos Company at 773 533 4216 Optimum Maschinen Germany and Colovos Company are not liable for nor do they guarantee against damage or operating malfunctions r...

Страница 39: ...UM M A S C H I N E N G E R M A N Y Spare parts BF30 Vario 27 8 10 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 39 6 Spare parts BF30 Vario 6 1 Column Fig 6 1 Co...

Страница 40: ...e parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 40 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 27 8 10 6 2 Cross table 1 of 2 Fig 6 2 Cross table 1...

Страница 41: ...MUM M A S C H I N E N G E R M A N Y Spare parts BF30 Vario 27 8 10 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 41 6 3 Cross table 2 of 2 Fig 6 3 Cross table 2...

Страница 42: ...re parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 42 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 27 8 10 6 4 Protection device Fig 6 4 Protection dev...

Страница 43: ...UM M A S C H I N E N G E R M A N Y Spare parts BF30 Vario 27 8 10 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 43 6 5 Milling head 1 of 3 Fig 6 5 Milling head 1...

Страница 44: ...parts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 44 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 27 8 10 6 6 Milling head 2 of 3 Fig 6 6 Milling head 2...

Страница 45: ...UM M A S C H I N E N G E R M A N Y Spare parts BF30 Vario 27 8 10 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 45 6 7 Milling head 3 of 3 Fig 6 7 Milling head 3...

Страница 46: ...rts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 46 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 27 8 10 6 8 Machine stand optional Fig 6 8 Machine stand...

Страница 47: ...1 GB 893 1 32 0333843028 29 Spacer taper gear wheel 1 0333843029 30 Key 1 DIN 6885 A 5 x 5 x 20 0333843030 31 Key 1 DIN 6885 A 6 x 6 x 20 0333843031 32 Groove nut 2 DIN_1804 M16x1 5 0333843032 33 Scal...

Страница 48: ...s table 2 03338430110 111 Spindle x axis cross table 1 03338430111 112 Spindle nut cross table y axis 1 03338430112 116 Rectangle nut slots stone end stop cross table x axis 2 03338430116 117 Collar e...

Страница 49: ...03338430237 238 O ring 1 GB 3452 1 20 x 2 65 G 03338430238 239 O ring 1 GB 3452 1 6 9 x 1 8 G 03338430239 240 Shaft shift fork 1 03338430240 241 Arm shift fork 1 03338430241 242 Shift fork 1 03338430...

Страница 50: ...03338430325 326 Radial rotary shaft seal 1 GB 13871 50 x 68 x 8 03338430326 327 Toothed drive shaft 1 03338430327 328 Grooved ball bearing 1 6010 2RZ 03338430328 329 Shaft 1 03338430329 330 Gear wheel...

Страница 51: ...338430403 404 Machine stand complete option 1 03338430404 404 1 Machine stand 1 033384304041 404 2 Fixing plate coolant pump 1 033384304042 404 3 Door machine stand 1 033384304043 406 Levelling dampin...

Страница 52: ...rts BF30 Vario OPTIMUM M A S C H I N E N G E R M A N Y 52 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 27 8 10 6 10 Wiring diagram 1 of 2 Fig 6 9 Wiring diagram...

Страница 53: ...M A S C H I N E N G E R M A N Y Spare parts BF30 Vario 27 8 10 Y Betriebsanleitungen milling_machines BF30 BF30_Vario_parts BF30_Vario_parts_USA fm 53 6 11 Wiring diagram 2 of 2 Fig 6 10 Wiring diagra...

Страница 54: ...removed Optional MT 3 taper seat shrunk on Morse cone Have the machine heat up at highest speed for about two minu tes and then try again to disas semble the taper Motor does not start Defective fuse...

Страница 55: ...ping surface for the workpiece with X and Y axis travel Taper mandrel Taper of the tool holding taper of the bit or the drill chuck Draw in rod Threaded bar for fastening the taper mandrel in the spin...

Страница 56: ...t of any unauthorized recommendations opinions or advice as to the choice installation or use of products Product Suitability Many jurisdictions have codes and regulations governing sales construction...

Страница 57: ...nce 32 Milling drilling capacity 14 O Optional accessories 22 Other pictograms 6 P Potentiometer 24 Power supply 21 Protective cover 10 Q Qualification of personnel Safety 8 R Repair 32 S Safety check...

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