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Version 1.0.4 - 2020-07-28

Translation of original instruction

MH22V

│

MH22VD

V_MH2

VD_G

B_5.

Maintenance

In this chapter you will find important information about



Inspection



Maintenance



Repair

of the milling machine.

ATTENTION!

Properly performed regular maintenance is an essential prerequisite for



operational safety,



failure-free operation,



a long working life of the milling machine and



the quality of the products which you manufacture.

Installations and equipment from other manufacturers must also be in good order and condition.

5.1

Safety

WARNING!

The consequences of incorrect maintenance and repair work may include:



extremely serious injuries to those working on the milling machine and



damage to the milling machine.

Maintenance and repair work on the milling machine must be carried out by qualified
technical personnel only.

5.1.1

Preparation

WARNING!

Only work on the milling machine if it has been disconnected from the power supply.

Attach a warning sign.

5.1.2

Restarting

Before restarting, run a safety check.



Safety check on page 14

WARNING!

Before starting the milling machine, it is essential that you ensure that this does not
constitute a risk to personal safety or damage to the milling machine.

Содержание 3338135

Страница 1: ...Operating Manual Version 1 0 4 Milling machine Part no 3338135 Part no 3338136 MH22V...

Страница 2: ...1 15 Electronics 16 1 16 Inspection deadlines 16 2 Technical specification 2 1 Electrical connection 17 2 2 Milling capacity 17 2 3 Spindle seat 17 2 4 Drill mill head 17 2 5 Milling table 18 2 6 Dim...

Страница 3: ...oard 42 6 Ersatzteile Spare parts 6 1 Ersatzteilbestellung Ordering spare parts 45 6 2 Hotline Ersatzteile Spare parts Hotline 45 6 3 Service Hotline 45 6 4 Elektrische Ersatzteile Electrical spare pa...

Страница 4: ...tenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly devia...

Страница 5: ...g the milling machine Always keep this documentation close to the milling machine If you want to re order the operating instructions for your machine please quote the relevant serial number The serial...

Страница 6: ...Other pictograms Symbol Alarm expression Definition consequence DANGER Impending danger that will cause serious injury or death to people WARNING A danger that can cause serious injury or death CAUTIO...

Страница 7: ...tools and tool holders need to be observed The milling machine must only be installed and operated in a dry and well ventilated areas The milling machine is designed and manufactured to be used in a...

Страница 8: ...non flammable materials may be machined with the milling machine In order to avoid misuse the operating instructions must be read and understood before first commissioning Operators must be duly quali...

Страница 9: ...ricating agents for hard materials e g steel and generally always back the spindle out of the workpiece while it is still turning CAUTION Do not use the drill chuck as a milling tool Never clamp a mil...

Страница 10: ...appropriate training course These courses are also offered by adult education centres in Germany 1 6 2 Obligations of the User The user must have read and understood the operating manual be familiar w...

Страница 11: ...rsonnel WARNING Inappropriate operation and maintenance of the machine constitutes a danger for personnel property and the environment Only authorized personnel may operate the machine Authorized oper...

Страница 12: ...ire and explosion by using flammable materials or cooling lubricants Extra precautionary measures must be taken before machining flammable materials e g alu minium magnesium or using combustible agent...

Страница 13: ...in use The emergency stop button brings the machine to a standstill Turn the knob to the right to unlock and release the emergency stop button Img 1 1 Emergency stop button 1 9 2 Separation guard Adj...

Страница 14: ...e only the positions which are marked with the adjoining pictogram Img 1 3 Main switch 1 10 Safety check Check the milling machine regularly Check all safety devices before starting work once a week w...

Страница 15: ...sembly operation maintenance and repair Use protective glasses Switch off the milling machine before measuring the workpiece Do not work on the milling machine if your concentration is reduced for exa...

Страница 16: ...electrician prior to initial commissioning and after modifications or repairs prior to recommissioning and at set intervals The intervals must be set so that foreseeable defects can be detected in a t...

Страница 17: ...ng capacity in steel S235JR mm 20 Drilling capacity in steel S235JR mm 16 Max milling head size mm 52 Max end mill cutter size mm Possible usable size with BT20 12 2 3 Spindle seat Spindle seat BT20 7...

Страница 18: ...is travel mm 175 2 6 Dimensions Fastening to the Machine Base on page 24 Total weight kg 116 2 7 Work area Keep a work area of at least one metre around the machine free for operation and maintenance...

Страница 19: ...essarily a safe working level Though there is a dependency between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if furthe...

Страница 20: ...Version 1 0 4 2020 07 28 20 Translation of original instruction MH22V MH22VD EN MH22V_MH22VD_GB_2 fm 2 12 Dimensions 775 170 650 160 745 950 700 180...

Страница 21: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Страница 22: ...ely so the necessary steps can be taken to register a complaint Examine the complete machine carefully and check whether all materials such as shipping documents instructions and accessories have been...

Страница 23: ...stallation site must be free from vibrations also at a distance of presses planing machines etc Provide sufficient space for the personnel preparing and operating the machine and trans porting the mat...

Страница 24: ...g may only take place after proper installation First commissioned of the milling machine by inexperienced personnel or inexperienced users constitute a risk to personnel and equipment We do not accep...

Страница 25: ...experts and warning This is a product of category C2 according to EN 61800 3 This product may cause radio interference in a residential area In this case it may be necessary for the ope rator to take...

Страница 26: ...pindles are running smoothly All spindle nuts are re adjustable INFORMATION The milling machine has been painted with varnish This fact must be taken into account when selecting your cooling lubricant...

Страница 27: ...ion of original instruction MH22V MH22VD EN MH22V_MH22VD_GB_3 fm 3 10 Optional machine base A A B B C A A B B C 40 40 340 800 100 35 135 280 310 50 375 P14 4x 3 3 5 5 303 250 300 420 Fixing points on...

Страница 28: ...anical securing quick clamping system 8 Milling table 9 Clamping lever 10 Display Depth display or speed display 11 Switching over display Millimetres or inches for depth display 12 Switching over dis...

Страница 29: ...stop the machine during normal operation 4 5 Resetting an emergency stop situation Unlock the emergency stop switch again Switch on the spindle rotation again 4 6 Power failure Restoring readiness for...

Страница 30: ...nchronous milling Only with recirculating ball screws can the use of synchronous milling be undertaken sensibly This instruction manual assumes that the milling machine has been obtained without recir...

Страница 31: ...0 or another pos sible future name e g ISO 7388 1 A 20 can also be used Ask our Customer Services or use the illustrated drawing in the technical data or use our online catalogue in which accessories...

Страница 32: ...specific cutting force kc1 1 and the chip thickness exponent mc are dependent on the material used Both parameters are present in tabular reference books and must be investi gated for the correspondin...

Страница 33: ...ng screw on the milling head Turn the drill mill head to the desired position Retighten the fastening screw INFORMATION The milling head should be aligned after resetting to the initial position with...

Страница 34: ...button PROG in order to change the fundamental value of the axis Modification of the basic value of X Y Z After entering this option the basic value is highlighted and the digital bit is located in t...

Страница 35: ...te value in the X axis display Decimal point Selection of decimal places 2 or 3 decimal places Channel setup Multilevel menus press the PROG key to enter the menu to modify X Y Z as well as the speed...

Страница 36: ...S200 there are 4 possibilities to choose from 2 m 5 m 10 m 50 m Use a resolution of 50 microns for the magnetic tapes with the item no 3383978 or 3383979 or 3383980 Other magnetic tapes from other man...

Страница 37: ...so be in good order and condition 5 1 Safety WARNING The consequences of incorrect maintenance and repair work may include extremely serious injuries to those working on the milling machine and damage...

Страница 38: ...erval Where What How Start of work after every main tenance or repair work Milling machine Safety check on page 14 Start of work after every main tenance or repair work Dovetail guides Oiling Oil all...

Страница 39: ...cessary to check if there is still smooth movement over the entire path otherwise wear is considerably increased due to friction between the spindle nut and the spindle Img 5 1 Milling head When neces...

Страница 40: ...e entire path otherwise wear is con siderably increased due to friction between the spindle nut and the spindle Img 5 3 Milling table Spindle nut Milling table Reset Y axis Img 5 4 Milling table When...

Страница 41: ...n however the request for a customer service techni cian can only be made via your specialist dealer If the repairs are carried out by qualified technical personnel they must follow the indications gi...

Страница 42: ...n the potentiometer in direction plus For thread cutting we recommend little torque Slope This is the potentiometer to set the acceleration time of the motor at the moment when it starts turning If yo...

Страница 43: ...U2004V TU2304V GB Adjusting_control board_BA integrated_GB fm Measuring range min 1 M Ohm Potentiometer Setting value Only approximate value perform setting via speed control Measuring points measurin...

Страница 44: ...Version 1 0 4 2020 7 28 44 Original operating instructions TU1503V TU2004V TU2304V GB Adjusting_control board_BA integrated_GB fm Setting CL Setting Torque Setting Acel...

Страница 45: ...e article no is located in the spare parts list Die Seriennummer befindet sich am Typschild The serial no is on the rating plate 6 2 Hotline Ersatzteile Spare parts Hotline 49 0 951 96555 118 ersatzte...

Страница 46: ...Version 1 0 4 2020 7 28 46 Originalbetriebsanleitung MH22V DE EN MH22V_parts fm 6 6 Fr sfutterschutz Mill chuck safety Img 6 1 Fr sfutterschutz Mill chuck safety 114 115 116 117 118 119 120 121 122...

Страница 47: ...6 7 Fr skopf Milling head Img 6 2 Fr skopf Milling head 20 47 50 26 97 101 76 25 24 69 62 68 112 112 10 67 63 65 64 68 35 14 45 33 4 46 49 43 48 27 34 2 15 1 32 16 31 30 2 39 53 52 51 59 60 55 54 59 5...

Страница 48: ...leitung MH22V DE EN MH22V_parts fm 6 8 Fr skopf Milling head Img 6 3 Fr skopf Milling head 19 13 12 75 111 74 110 81 79 82 83 85 86 87 93 91 94 92 29 71 5 108 32 113 72 109 22 7 8 11 6 9 113 70 98 99...

Страница 49: ...DE EN MH22V_parts fm 6 9 Kreuztisch Cross table Img 6 4 Kreuztisch Cross table 24 1 1 34 35 29 30 24 6 28 16 18 23 5 4 37 32 30 29 28 19 16 2 35 34 25 8 27 27 15 41 42 43 33 17 22 17 14 33 17 40 39 7...

Страница 50: ...1 0 4 2020 7 28 50 Originalbetriebsanleitung MH22V DE EN MH22V_parts fm 6 10 S ule Column Img 6 5 S ule Column 1 29 29 28 2 26 18 18 17 24 30 13 14 5 6 7 15 25 11 27 3 28 15 9 10 22 19 12 16 20 21 4...

Страница 51: ...Version 1 0 4 2020 7 28 51 Originalbetriebsanleitung MH22V DE EN MH22V_parts fm 6 11 Schaltbox Switch box Img 6 6 Schaltbox Switch box 1 8 2 7 4 6 5 3...

Страница 52: ...Version 1 0 4 2020 7 28 52 Originalbetriebsanleitung MH22V DE EN MH22V_parts fm 6 12 Maschinenschilder Machine labels Abb 6 7 Maschinenschilder Machine labels 1 2 3 4...

Страница 53: ...Version 1 0 4 2020 7 28 53 Originalbetriebsanleitung MH22V DE EN MH22V_parts fm 6 13 Schaltplan Wiring diagram...

Страница 54: ...Version 1 0 4 2020 7 28 54 Originalbetriebsanleitung MH22V DE EN MH22V_parts fm...

Страница 55: ...Version 1 0 4 2020 7 28 55 Originalbetriebsanleitung MH22V DE EN MH22V_parts fm...

Страница 56: ...mill head Pos Bezeichnung Designation Menge Gr sse Artikelnummer Qty Size Item no 1 Spindelmutter Spindle nut 1 03338135101 2 Klemmschraube Clamping screw 2 03338135102 3 Frontabdeckung Front cover 1...

Страница 57: ...ting key 1 DIN 6885 A 4 x 4 x 16 042P4416 50 Innensechskantschraube Socket head screw 3 GB 70 85 M5 x 12 51 Welle Shaft 1 03338135151 52 Platte Plate 1 03338135152 53 Schaltgabel Switch fork 1 0333813...

Страница 58: ...lter Holder 1 03338135199 100 Innensechskantschraube Socket head screw 2 ISO 4762 M3 x 12 101 Zugentlastung Strain relief 2 033381351101 102 Schmiernippel Lubrication cup 2 6 0340105 103 Winkel Angle...

Страница 59: ...gellager Ball bearing 1 6000 0406000R 26 Innensechskantschraube Socket head screw 2 ISO 4762 M6 x 20 27 Passfeder Fitting key 3 DIN 6885 A 4 x 4 x 12 042P4412 28 Federblech Spring plate 3 29 Scheibe W...

Страница 60: ...ket head screw 4 GB 70 85 M8 x 20 25 Passfeder Fitting key 2 DIN 6885 A 4 x 4 x 16 042P4416 26 Innensechskantschraube Socket head screw 4 ISO 4762 M5 x 8 27 Passfeder Fitting key 1 DIN 6885 A 4 x 4 x...

Страница 61: ...tz Safety switch for chuck protection 1 2A1 Steuerkarte 608B Control board 608B 1 1M3 Antriebsmotor Drive motor 1 03338135127 2H7 1 2H7 2 Maschinenlampe Machine lamp 2 Osram 12V 10W G4 033381351104 2R...

Страница 62: ...Spindle seat on page 17 Motor does not start Defective fuse Circuit breaker Have it checked by qualified personnel Rattle the spindle if the workpiece surface is rough Upcut mill machining not possib...

Страница 63: ...l quick clamping system System with collet instead of a drawbar Drill chuck Drill bit adapter Collet Holder for end mill Drill mill head Upper part of the milling machine Quill Hollow shaft in which t...

Страница 64: ...operating instructions negligent or incorrect handling and use of improper operating materials Unauthorized modifications and repairs Insufficient installation and safeguarding of the machine Disrega...

Страница 65: ...te manage ment If appropriate call on the help of a specialist waste disposal company for the treatment of the material Please make sure that electrical components are disposed of professionally and i...

Страница 66: ...erial reuse The packaging wood can be supplied to the disposal or the reuse Any packaging components made of cardboard box can be chopped up and supplied to the waste paper collection The films are ma...

Страница 67: ...a risk to the environment and public health Recycling of material will help reduce the consumption of raw materials For further information about the recycling of this product please consult your Dis...

Страница 68: ...Version 1 0 4 2020 07 28 68 Translation of original instruction MH22V MH22VD EN MH22V_MH22VD_GB_8 fm...

Страница 69: ...art 1 General requirements EN 13849 1 2015 Safety of machinery Safety related parts of controls Part 1 General design principles EN 13849 2 2012 Safety of machinery Safety related parts of controls Pa...

Страница 70: ...ain switch 13 Malfunctions 62 O Obligations of the operator 11 Operator 11 user 10 Operation DRO5 34 P Personal protective equipment 21 Power failure 29 Q Qualification of personnel Safety 10 R Readju...

Страница 71: ...MH 22 VD OPTImill MH 22 Ersatzteile OPTImill MH 22 Zubeh r OPTImill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr un...

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