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F150-LT10

F150-LT10A

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Страница 1: ...Cat No Z132 E1 02 Manual 1 SETUP MANUAL F150 2 Vision Sensor...

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Страница 3: ...F150 2 Vision Sensor Setup Manual Revised May 2004...

Страница 4: ...vi...

Страница 5: ...u locate different types of information Note Indicates information of particular interest for efficient and con venient operation of the product Indicates pages where additional information can be fou...

Страница 6: ...ment or addition to the above warranty See http oeweb omron com or contact your Omron representative for pub lished information 14 Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR S...

Страница 7: ...Ground 13 2 5 Cameras with Lights 15 2 6 CCTV Lens 17 2 7 Lighting 20 2 8 Mounting the Controller 23 SECTION 3 Terminal Blocks 25 3 1 Terminal Block Application 26 3 2 Crimp Terminals and Cables 26 3...

Страница 8: ...tions Errors 53 6 5 LED Indicators 54 SECTION 7 Maintenance 55 7 1 Maintenance Parts and Replacement 56 7 2 Regular Inspections 57 SECTION 8 Specifications 59 8 1 F150 Vision Mate Controller 60 8 2 K1...

Страница 9: ...the F150 Vision Sensor Section 2 Product Introduction provides an overview of F150 application and describes the wiring Cameras optical lenses lighting modes and light guides used in the F150 System I...

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Страница 11: ...information contained in this section is important for the safe and reliable application of the F150 Vision Sensor You must read this section and understand the information contained before attempting...

Страница 12: ...power supply and power supplies for the terminal blocks Caution Do not use the F150 in environments with flam mable or explosive gases Caution Install the F150 away from high voltage equip ment or mot...

Страница 13: ...e performance specifications described in the operation manuals Before using the product under conditions which are not de scribed in the manual or applying the product to nuclear control systems rail...

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Страница 15: ...be taken when installing and operating the F150 Vision Sensor 1 1 Installation Precautions 2 1 1 1 F150 Components 2 1 1 2 Installation Site 2 1 1 3 Installation 2 1 1 4 Cables 4 1 1 5 Camera 4 1 1 6...

Страница 16: ...ion Site Do not install the F150 in locations subject to the following condi tions 1 Ambient temperatures outside of 0 to 40 C for the F300 M09 Video Monitor recommended monitor or out side of 0 to 50...

Страница 17: ...o not install F150 components immediately above strong heat sources such as heaters transformers or large ca pacity resistors 3 Do not let the ambient operating temperature exceed 50 C 4 Provide a for...

Страница 18: ...ler F150 and the commu nications power supply 4 Observe the following precautions when wiring communica tions cables a Separate communications cables from power lines or high tension lines b Do not be...

Страница 19: ...ntents Check the contents of the package as soon as you receive the F150 Contact the nearest OMRON representative if any of the following items are missing F150 C10E 2 F150 C15E 2 1 F150 Vision Mate C...

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Страница 21: ...1 Overview of F150 Application 8 2 2 Component Names and Functions 9 2 3 Connections 12 2 4 Power Supply and Ground 13 2 4 1 Crimp Terminals and Cables 13 2 4 2 Protective Conductor Earth Wiring 13 2...

Страница 22: ...ller Video Monitor Console IBM PC AT or compatible computer Power Supply Camera with Light Source Synchronous sensor Setup Manual 2 Setting Measurement Conditions Video Monitor Easy Operation Auto Men...

Страница 23: ...t while power is ON B RUN Indicator Lit in RUN mode C ERROR Indicator Lit when an error occurs D RS 232C Connector Connects the F150 to a computer Programmable Controller or other external device E Ca...

Страница 24: ...perate as a CompoBus D Slave POWER indicator RUN indicator ERROR indicator RS 232C connector Camera connector Power supply terminals Ground terminal Input terminals Output terminals Monitor connector...

Страница 25: ...Programmable Controller I Output Terminals Wired to external devices such as synchronous sensors or outputs to a Programmable Controller J Monitor Connector Connects to the video monitor K Console Co...

Страница 26: ...Power Supply p 14 OMRON s S82K 01524 and S82K 05024 recommended F150 KP Console cable length 2 m F150 VS Camera Cable 3m F150 VM Monitor Cable 2 m BNC Jack Monitor cable Provided with the F150 VM F150...

Страница 27: ...screws Use appropriate crimp terminals for M3 screws as shown below Forked Round 6 2 mm max 6 2 mm max Applicable wire size Insulated wire of 1 31 to 1 65 mm2 AWG16 to AWG15 2 4 2 Protective Conducto...

Страница 28: ...15 Use a power supply that meets the following specifications when connecting an F150 and an F150 M05L LCD Monitor to a single power supply We recommend using OMRON s S82K 05024 Power Supply Item Spe...

Страница 29: ...e F150 SL20A and F150 SL50A are F150 S1A Cameras that are shipped with a lens and light attached Field of vision Model 20 mm F150 SL20A 50 mm F150 SL50A Camera Only The same Camera is also available w...

Страница 30: ...r from the object Camera distance 20 mm lens 61 to 71 mm 50 mm lens 66 to 76 mm Measurement object Field of Vision H W 20 mm lens 20 20 mm 50 mm lens 50 50 mm Mounting dimensions p 63 F150 SL20A SL50A...

Страница 31: ...e fol lowing graph to select the appropriate Lens and Extension Tube The lens will differ depending on the size of the measurement object and the distance from the Camera 2 6 1 Optical Chart The value...

Страница 32: ...raph shows field of vision L mm and the Y axis shows the camera distance A mm The curves on the graph indicate different lenses and the t values indicates the lengths of the Extension Tubes Camera Ext...

Страница 33: ...mm dia 79 mm M58 P0 75 30 dia Max outer dia Total length Unit mm 2 6 3 Extension Tubes One or more Extension Tubes are inserted between the lens and the Camera to focus the Camera image Use a combinat...

Страница 34: ...0 5 mm 2 7 Lighting A stable image must be obtained to ensure accurate inspection Use appropriate lighting for the application and the measure ment object if using the F150 S1A Camera 2 7 1 Lighting M...

Страница 35: ...n the measurement object Applications Surface inspections Camera Light source Measurement object Oblique Lighting Detection can be made utilizing the difference in regular and dif fuse reflected light...

Страница 36: ...Lighting A stable image can be obtained with few shadows from uneven surfaces on the measurement object Applications Surface inspections positioning and hole inspections of comparatively small object...

Страница 37: ...Mate Controller can be easily mounted to or removed from 35 mm DIN Track DIN Track PFP M End Plate OMRON The following DIN Tracks are available from OMRON Model Length PFP 100N 1 m PFP 50N 50 cm PFP 1...

Страница 38: ...l out the Controller from the bottom 2 8 2 Mounting on a Flat Surface Mount the Controller using the holes and dimensions shown in the following diagram Unit mm 120 0 2 100 0 2 Four M4 Caution Do not...

Страница 39: ...25 SECTION 3 Terminal Blocks This section describes how to connect the terminal blocks 3 1 Terminal Block Application 26 3 2 Crimp Terminals and Cables 26 3 3 Specifications 27 3 4 Terminals 28...

Страница 40: ...ts 3 2 Crimp Terminals and Cables The terminal block uses M3 terminal screws Use appropriate crimp terminals for M3 screws as shown below Tighten the screws to a torque of between 0 5 and 0 6 N m Conf...

Страница 41: ...voltage 4 5 V min ON delay RESET input 10 ms max Others 0 5 ms max OFF delay RESET input 15 ms max Others 0 7 ms max Internal circuits Input terminal COM IN Input terminal COM IN Output Specifications...

Страница 42: ...g diagrams and tables F150 C10E 2 F150 C15E 2 Top terminals Bottom terminals Top Terminals 1 Name Application Name Application RUN ERR Error output BUSY GATE OR NC Not connected COM OUT 1 For RUN ERR...

Страница 43: ...urement lt t t DO 8 Measurement lt t t DO 11 results output DO 10 results output DO 13 DO 12 DO 15 DO 14 COM OUT 3 For DO 8 to DO 15 Caution Do not input the RESET input immediately after turning ON t...

Страница 44: ...Not connected STEP NC NC Not connected NC NC NC NC NC NC COM IN Caution Do not input the RESET input immediately after turning ON the power When using RESET input to synchronize execution tim ing wai...

Страница 45: ...31 SECTION 4 RS 232C Connection This section describes how to connect the RS 232C port 4 1 RS 232C Port Application 32 4 2 Connector 32 4 3 Wiring 33 4 4 Connection 34...

Страница 46: ...operating procedures 4 2 Connector Use an appropriate 9 pin D SUB female connector The pin numbers and names are shown below Pin Signal Name 1 FG GND Frame ground 2 SD TXD Send Data 3 RD RXD Receive D...

Страница 47: ...F150 External device Signal name Pin Pin Signal name Shield Connections for RS CS Control F150 External device Signal name Pin Pin Signal name Shield Note Pin numbers on the external device will depe...

Страница 48: ...ctor straight into place Tighten the two screws on the edges of the connector Caution Always turn OFF the power supply before connecting or discon necting cables Peripheral devices can be damaged if c...

Страница 49: ...e CompoBus D DeviceNet Operation Manual W267 E1 4 for details on CompoBus D communications specifications Refer to the Auto Menu Operation Manual or Expert Menu Operation Manual for details on setting...

Страница 50: ...tween the Slave and Master by remote I O communications The number of I O bytes handled by the Vision Sensor depends upon the communications specifications settings so be sure to set the Vision Sensor...

Страница 51: ...1 Section Overview 37 Programmable Controller Master See the diagram on the next page for details on the output and input areas Remote I O communications F150 C10E 2 DRT F150 C10E 2 DRT F150 C10E 2 DR...

Страница 52: ...nd 2 bytes Only a few words are occupied Commands such as the measure ment and scene change commands can be used Only basic mode can be used with the Auto Menu Basic Expand command 10 bytes Expand A v...

Страница 53: ...puts can be enabled or disabled When the expand com mand response output is disabled the data output will be shifted up to word 3 Judgement results output 2 bytes F150 status output 2 bytes Expand com...

Страница 54: ...drop line length 78 m max 125K bps Network length 500 m max see note 3 Drop line length 6 m max Total drop line length 156 m max Communications power supply 11 to 25 VDC Node number 0 to 63 Set on the...

Страница 55: ...and Slaves in the network If the F150 is not set to the correct baud rate it will be unable to participate in the network and communications errors may occur in communications between nodes with corre...

Страница 56: ...5 3 Section DIP Switch Settings 42 Baud Rate Setting 125K bps 250K bps or 500K bps Pins 7 and 8 set the baud rate as shown in the following dia grams 125K bps factory setting 250K bps 500K bps...

Страница 57: ...AN H Communications data High White V Power supply line Red Refer to the CompoBus D DeviceNet Operation Manual for details on assembling a communications cable Note 1 Turn OFF the power supply before...

Страница 58: ...e Vision Sensor s specifications as well as the Device Pro tocol and Object Mounting information shown in the following ta bles when the F150 C10E 2 DRT is connected to another com pany s Master Devic...

Страница 59: ...Unique for each Unit 7 Product name Yes No F150 C10E 2 8 State No No Item DeviceNet service Parameter option Object i t Service 05 Reset No j instance 0E Get_Attribute_Single No Message Router Object...

Страница 60: ...on Object i t Service 0E Get_Attribute_Single No j instance 4B Allocate_Master Slave_Connection_Set No 4C Release_Master Slave_Connection_Set No Assembly Object 0x04 Object class Attribute Not support...

Страница 61: ...e Yes No j instance 1 2 Instance type Yes No 00 hexadecimal 3 Transport class trigger Yes No 83 hexadecimal 4 Produced connection ID Yes No 5 Consumed connection ID Yes No 6 Initial comm characteristi...

Страница 62: ...ansport class trigger Yes No 82 hexadecimal 4 Produced connection ID Yes No 5 Consumed connection ID Yes No 6 Initial comm characteristics Yes No 01 hexadecimal 7 Produced connection size Yes No See n...

Страница 63: ...ytes used by the Slave The leftmost and rightmost bytes are reversed For example the consumed connection size 4000 when 64 bytes are used Item DeviceNet service Parameter option Object i t Service 05...

Страница 64: ...ced connection path Yes No 20_04_24_01_30 _03 15 Consumed connection path length Yes No 0000 16 Consumed connection path Yes No No data 17 Production inhibit time Yes No 00 Note Indicates the number o...

Страница 65: ...section lists the errors that may occur along with their probable causes and remedies 6 1 Connection Errors 52 6 2 Errors during Menu Operation 52 6 3 Terminal Block Errors 52 6 4 RS 232C Communicatio...

Страница 66: ...able is not properly connected and lighting is used The lens diaphragm is opened or closed too far The shutter speed is not suitable The lighting method is not suitable The indicators do not turn ON f...

Страница 67: ...was not selected under System Communications settings Select Normal Host link or Menu operations under RS 232C Operating mode The Unit operates well initially but after a while there is no response fr...

Страница 68: ...e excessive noise in the network Lit red Node number duplication Change the node number settings to eliminate the duplication and then restart the entire CompoBus D network Bus off occurred Communicat...

Страница 69: ...55 SECTION 7 Maintenance This section provides information on maintenance and inspection 7 1 Maintenance Parts and Replacement 56 7 2 Regular Inspections 57...

Страница 70: ...Light if it is partially damaged or not fully func tioning Replacing the Lens or Light Camera base Hold this section of the lens when removing Light connector Camera cable connector Hold this section...

Страница 71: ...binet must be between 0 and 50 C Thermometer Ambient humidity The operating ambient humidity inside the cabinet must be between 35 and 85 Hygrometer Installation Each component must be firmly secured...

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Страница 73: ...on provides the specifications of the F150 components 8 1 F150 Vision Mate Controller 60 8 2 K150 KP Console 62 8 3 Cameras 63 8 4 F150 LE20 50 Lens 65 8 5 F150 LT10A Light 65 8 6 Cables 66 8 7 F300 M...

Страница 74: ...ll DC external terminals and GR terminal with internal surge absorber removed Leakage current 10 mA max Noise resistance 1500 Vp p pulse width 0 1 s 1 s rising time 1 ns pulse Vibration resistance 10...

Страница 75: ...R terminal with internal surge absorber removed Leakage current 10 mA max Noise resistance 1500 Vp p pulse width 0 1 s 1 s rising time 1 ns pulse Vibration resistance 10 to 150 Hz half amplitude 0 5 m...

Страница 76: ...esistance 10 to 150 Hz half amplitude 0 15 mm Shock resistance 196 m s2 Ambient temperature 0 to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive gases Storage temp...

Страница 77: ...8 3 Section F300 M09 Video Monitor 63 8 3 Cameras F150 SL20A SL50A Camera with an F150 LT10A Light Unit mm Mounting dimensions Two M4 holes with depth of 8 mm 1 4 20UNC with depth of 8 mm...

Страница 78: ...for 8 minutes each in 3 directions Shock resistance 200 m s2 3 times each in 6 directions Ambient temperature 0 to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive...

Страница 79: ...ht Item Specification Supply voltage 12 VDC Current consumption Approx 10 mA Insulation resistance 20 M min between all DC external terminals and case at 100 VDC Dielectric strength 1 000 VAC 50 60 Hz...

Страница 80: ...h no condensation Ambient environment No corrosive gases Storage temperature 25 to 65 C Length 3 m Minimum bending radius 75 mm F150 VM Monitor Cable Item Specification Vibration resistance 10 to 150...

Страница 81: ...stance 196 m s2 3 times each in 6 directions Ambient temperature 0 to 40 C Ambient humidity 10 to 90 with no condensation Ambient environment No corrosive gases Storage temperature 25 to 65 C System N...

Страница 82: ...M05L Unit mm Mounting plate thickness 1 6 to 4 8 46 max 50 min Mounting bracket F150 VM Monitor Cable Tolerance 1 mm The dimensions in parentheses are provided for reference Panel opening dimensions 1...

Страница 83: ...ure 0 to 50 C Ambient humidity 35 to 85 with no condensation Ambient environment No corrosive gases Storage temperature 25 to 65 C Panel size 5 5 inches Panel type TFT Resolution 320 240 dots Image pi...

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Страница 85: ...tion of ground resistance Pages 13 26 Change to wire size information Page 14 Information on power supplies added Page 14 16 Major changes to 2 5 Page 16 19 Changes to model numbers Page 18 Extension...

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Страница 88: ...Z132 E1 02...

Страница 89: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Omron F150 LT10 F150 LT10A...

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