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2.3

Printhead modules types

NOZZLE

TYPE

COLOUR

MAX.

TEMP.

AVAILABLE

NOZZLE

DIAMETERS

SPECIFICATION

CATALOGUE

NUMBERS

240°C

0,4 mm

0,6 mm

0,8 mm

Teflon lining
Brass nozzle

Aluminium heating

block

FL500KPBR040

FL500KPBR060

FL500KPBR080

FL500KSBR040

FL500KSBR060

FL500KSBR080

0,4 mm

0,6 mm

0,8 mm

360°C

Steel heatbreak

Brass nozzle

Aluminium heating

block

MT-HS

360°C

0,4 mm

0,6 mm

0,8 mm

Steel heatbreak Steel

nozzle Aluminium

heating block

FL500KSHS040

FL500KSHS060

FL500KSHS080

Steel heatbreak

420°C

500°C

0,4 mm

Steel nozzle

Heating block made of

nickel-plated

FL500KSHT040

copper

Содержание Omni500 LITE

Страница 1: ...Omni500 LITE User s Manual Version 1 3 01 01 2022...

Страница 2: ...EQUIREMENTS 14 3 3 HAZARD IDENTIFICATION 15 3 3 1 MECHANICAL HAZARDS 15 3 3 2 THERMAL HAZARDS 17 3 3 3 ELECTRIC SHOCK HAZARD 18 3 3 4 NOISE 18 3 4 PROTECTIVE MEASURES 19 3 4 1 GUARDS 19 3 4 2 EMERGENC...

Страница 3: ...FY3D INSTALLATION 40 6 OPERATION 43 6 1 TOUCH SCREEN 44 6 2 PREPARING GCODE IN SIMPLIFY3D 46 6 3 START PRINTING 50 6 3 1 MANUAL 51 6 3 2 REMOTE 53 6 4 REMOVING A PRINTOUT 54 6 5 POSTPROCESSING 55 6 6...

Страница 4: ...it a perfect device for making prototype models and small lot production Despite the Omni500 LITE s ability to handle multiple filaments it is recommended to use the materials suggested by Omni3D as t...

Страница 5: ...ITE printer Before starting work carefully read all the information and follow the instructions in the following document Recommendations and notes allow you to obtain high quality prints and minimize...

Страница 6: ...nting process allows access to the interior of the printer e g to the work platform and extruder modules through the front and top doors and facilitates the process of controlling the printed object T...

Страница 7: ...of Omni500 LITE Figure 1 Omni500 LITE Printer 1 SD card reader 2 Front and top doors 3 Top cover of the extruder assembly 4 On off switch of the printer 5 Glass work platform of the printer 6 Touch L...

Страница 8: ...8 1 2 5 4 3 Figure 2 Omni500 LITE Printer 1 Camera 2 Ventilation grille 3 The main switch of the printer 4 Power socket 5 Channels for transporting the printer...

Страница 9: ...atform calibration Yes Connection SD card Ethernet Wi Fi optional Control 7 LCD website Software Simplify3D Predefined print settings Yes for filaments from Omni3D and selected filaments from third pa...

Страница 10: ...ported by the printer MATERIA TYP G OWICY TEMPERATURA MATERI U BAZOWEGO o C TEMPERATURA MATERIA U PODPOROWEGO o C TEMPERATURA PLATFORMY o C TEMPERATURA KOMORY o C ABS 42 MT MT TS HT 250 230 105 70 ASA...

Страница 11: ...AND GF30 PA6 2 2 Support filaments compatible with particular base materials Table 4 Base filament and support filament compatibility BASE MATERIAL COMPATIBLE SUPPORT MATERIAL Breakaway support Solubl...

Страница 12: ...block FL500KPBR040 FL500KPBR060 FL500KPBR080 FL500KSBR040 FL500KSBR060 FL500KSBR080 0 4 mm 0 6 mm 0 8 mm MT 360 C Steel heatbreak Brass nozzle Aluminium heating block MT HS 360 C 0 4 mm 0 6 mm 0 8 mm...

Страница 13: ...3 Safety and Compliance 3 1 Pictograms on the machine Caution Hot surface Hand crushing hazard You must wear protective gloves You must wear safety googles High voltage Figure 3 Pictograms on the mach...

Страница 14: ...alcohol or other abusive substances narcotic drugs potent medicines which limit responsiveness cannot operate or maintain the machine 7 All protective systems envisaged by the manufacturer must be pr...

Страница 15: ...15 3 3 Hazard identification 3 3 1 Mechanical hazards 3 3 1 1 Movement of extruder modules along the X and Y axes and mechanically connected elements Figure 4 Direction of movement of extruder modules...

Страница 16: ...16 3 3 1 2 Movement of the platform along the Z axis and the related elements Figure 5 Direction of movement of the platform 3 3 1 3 Rotational movement of fans Figure 6 Fan...

Страница 17: ...s are printed is made of glass There is a risk of rapid uncontrolled breaking of the glass plate due to thermal and mechanical factors Figure 6 Glass plate at risk of breaking 3 3 2 Thermal hazards 3...

Страница 18: ...ct with live elements operated at a dangerous voltage 3 3 3 2 Electric shock hazard due to indirect or direct contact with components operated at a dangerous voltage due to leakage of the liquid cooli...

Страница 19: ...chine operation The access to fans is secured with fixed local guards to prevent any access to the hazardous area during machine operation It is forbidden to dismantle the guards during operation and...

Страница 20: ...t in irreversible damage to the printed item It is forbidden to dismantle the hatches opening the hatches during operation and operating the machine with the hatches dismantled CAUTION Opening any hat...

Страница 21: ...e is equipped with a device for emergency stopping red button on yellow background located on the right side of the machine When pressed the button stops the machine in the emer gency mode all machine...

Страница 22: ...11 Emergency stop device 3 4 3 Electrical equipment Electrical and control equipment in the machine are located in a separate space Live components are insulated or guarded so that they cannot be acce...

Страница 23: ...is a plug socket connection Disconnection of the power supply requires disconnection of the two power cables In order to disconnect the power cables the button on the plug must be released the plug m...

Страница 24: ...rd to the surroundings apply comprehensible and visible warning and alarm signalling 7 If the machine has experienced a failure that poses a hazard to the surroundings apply comprehensible and visible...

Страница 25: ...machine operation 5 Is in good health confirmed by a relevant medical certificate 6 With their job specific education skills experience and knowledge of relevant regulations is able to evaluate the w...

Страница 26: ...3 During maintenance and repairs the user is responsible for using only spare parts supplied by the manufacturer or manufactured according to the manufacturer s specifications 4 Secure the maintenanc...

Страница 27: ...on of the power cables does not reduce the risk of burns due to direct contact with hot surfaces Hazardous areas are marked with pictograms and indicated in 2 3 2 in the operating manual Thermal hazar...

Страница 28: ...4 Unpacking After delivering the printer unpack it carefully and then proceed with the installation as described in this chapter...

Страница 29: ...ety we recommend that you disassemble the box by at least two people and in a room with sufficient free space After disassembling the box please keep it for warranty purposes Figure 13 Printer in a sh...

Страница 30: ...0 1 7 Remove the printer from the pallet using an appropriate cart using the transport channels shown in Figure 5 Figure 14 Removing the transport box Figure 15 Printer before removing from the pallet...

Страница 31: ...ectronic devices 6 The room should be equipped with a fire extinguisher After positioning the printer in its final location level the printer with the help of the adjustable feet This adjustment shoul...

Страница 32: ...confirmed by the Installation Service Report under pain of losing the warranty rights It is allowed to change the place of printer installation carried out outside the Authorized Service Center Howeve...

Страница 33: ...t start up After completing all the steps in Chapter 3 prepare the printer for first use The following chapters explain how to load filament calibrate configure the online network and prepare the soft...

Страница 34: ...elow is a detailed description of the filament loading procedure 1 A To load the filament in the left head place the filament spool on the left filament hanger and then insert the material through the...

Страница 35: ...so you do not need to calibrate the heads later If the table leveling process was successful proceed to the Head Vertical Calibration procedure which is in the same tab as the above procedure Accordi...

Страница 36: ...he X axis offset in the appropriate menu Figure 10 by clicking the indicated value until the parameter increases by 0 3 Figure 20 X and Y axis offset adjustment menu After making corrections to the X...

Страница 37: ...ions Platform Leveling each time the glass platform is removed and the machine is moved Head Vertical Calibration after each removal replacement of printheads after removing the glass platform after a...

Страница 38: ...e network the printer will report Connected and will present the assigned IP address below After obtaining the IP address enter it into a web browser on a computer connected to the same network After...

Страница 39: ...Settings Network Edit menu Then set the frequency of the network in which it is to work and give it a name in the Password field set the password required to connect to this network using a computer w...

Страница 40: ...Figure 12 After logging in go to the Download Software tab and select the software version that suits your system and then download it Figure 13 Figure 22 Logging in to Simplify Figure 23 Downloading...

Страница 41: ...he same data as on the website Figure 14 Figure 24 Login To add the Omni500 LITE configuration select the Other option from the list of devices go on and then change the parameters to the appropriate...

Страница 42: ...the Finish button In the next step prepare the profile files prepared by Omni3D fff extension These profiles were delivered on an SD card inside the printer s SD port and by e mail from the manufactu...

Страница 43: ...ssembly you can start printing and this chapter describes Operation of the LCD screen Preparation of files for printing Start of printouts and their removal Removal of support material Use of various...

Страница 44: ...ollowing tabs Home In this tab we can select a file with the gcode extension that is to be printed and then start the printing process In addition the Home menu allows you to lock the screen to block...

Страница 45: ...ht Figure 30 Mechanics Menu Settings It allows you to set a code to unlock the LCD display and remote control define an internet connection in the printer and obtain information about the current soft...

Страница 46: ...scribed previously 4 3 Interface After starting Simplify3d a window for working with 3D models will appear The main functionalities are visible on the start screen Figure 22 and Figure 23 Figure 32 De...

Страница 47: ...Process In the next step define the print run To do this select the process or if you do not want to add a new one use the add button and start editing it by double clicking on it or using the Edit Pr...

Страница 48: ...he printed model but it increases the material consumption with the printed raft GenerateSupport Activates or deactivates the generation of support The meaning of the support is explained during the t...

Страница 49: ...should choose the second option and indicate the destination of the saved file More information Detailed training is carried out individually for each Omni3D printer buyer by the official source in th...

Страница 50: ...tform A spool of filament that will be used in a given printing process is set on the filament holder The amount of filament on the hanger is sufficient to print for the planned print Filament is well...

Страница 51: ...rom which the model will be printed from the Preheat list Figure 38 Preset temperature settings location After uploading the file to the medium run the file in the printer After inserting the SD card...

Страница 52: ...52 Figure 39 Selecting a file for printing Figure 40 Sample file list...

Страница 53: ...ng this procedure a file selection window will be displayed select the appropriate file and then accept the selection The file will be transferred over the network and saved in the SD card memory To s...

Страница 54: ...face of the platform 2 Proceed to cleaning and operating activities thoroughly clean the glass platform from the remains of molten filament 3 Remove the filament residues from the printer s working ch...

Страница 55: ...inted from the same material as the printed model It is recommended to use a spatula to remove the support material taking care not to damage the printed model Figure 33 Before using the spatula it is...

Страница 56: ...ning point in the filament s technical data sheet and adjust the maximum temperature to the filament used Figure 44 Printed model with water soluble supports before removing the supports and after rem...

Страница 57: ...re what material the print will be made of and then select the appropriate profile from the Preheat list This solution allows you to speed up the printing start process The Omni3D company tries to exp...

Страница 58: ...ter Maintenance Regular maintenance is required to keep your printer ready to print and to produce high quality prints The following chapter will explain the most important aspects of proper device ma...

Страница 59: ...date is delivered by e mail to the indicated addresses the message contains both the notification and the files required to update the printer software Update In order to update you need to launch the...

Страница 60: ...to be stored in a dry and cool room Some filaments are extremely adversely affected by air humidity so it is recommended to heat them up For a pre packed filament a cool room is sufficient while after...

Страница 61: ...Failure to carry out these activities during the warranty period is considered a voiding of the warranty Table 8 Schedule of Authorized Service Maintenance worktime printtime Maintenance and service a...

Страница 62: ...n the lever as shown in the figure below and then manually remove it Figure 47 Removing the glass work platform The work platform is easiest to clean under running water or using a sponge with water A...

Страница 63: ...ure 48 Inside of the left extruder racks set screw right extruder Cleaning the inside of the printer It consists in removing all waste and filament residues from the inside of the printer and cleaning...

Страница 64: ...gloves made of a suitable material and protective glasses should be used The possibility of static charging should be kept to a minimum Detailed information can be found in the Solvent Safety Data She...

Страница 65: ...r for cleaning the air exhausted from the working chamber for the purchased printer Below is a brief installation instruction for said filter 1 Unscrew the bolts indicated 3mm IMBUS wrench in the figu...

Страница 66: ...Properly installed CARBON HEPA filter holders 3 Then proceed to install the filter using the previously attached holders When positioning the filter remember to adjust the height so that the top surfa...

Страница 67: ...un with a grease recommended by Omni3D Figure 52 GN 80M lubricator and tip Then fit the lubricator with a lubricating tip put it on the grease fitting and start filling the cart with grease Carry out...

Страница 68: ...xis carriages Lubrication of the Z axis carriages Figure 55 Lubricating the Z carriage Repeat the operation on each of the 3 Z axis lubrication carriages carriages locations are shown below Figure 56...

Страница 69: ...eration is visible or the fans do not rotate at all report the need to replace them to an Authorized Service Center Electronics fans Each printer has two such fans they are located on the electronics...

Страница 70: ...report the need for replacement to an Authorized Service Center Figure 58 PCB blower Extruder heatsink fans One piece on the extruder heat sink located inside the printer compartment on the extruder...

Страница 71: ...heatsink fan Ventilation fans Two pieces mounted on the back of the printer The check consists of a visual inspection of the operation If uneven operation is visible or the fans do not rotate at all...

Страница 72: ...hind the heads when viewed from the front of the printer start the blower using the touch screen and check if it works properly If uneven operation is visible or the blowers do not rotate at all repor...

Страница 73: ...le 0 4 0 6 0 8 is the nozzle diameter in mm F Factory 2 0 N Factory 2 0 NET and L 500 Lite head modules are not interchangeable with each printers In order to replace the head module unplug the connec...

Страница 74: ...74 Figure 64 head module replacement...

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