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Calstar

操作及保養

說

明書

OPERATION AND MAINTENANCE

HANDBOOK

A10Ex

二

氯甲烷

Methylene chloride 39.750 1.3260

三

氯甲烷

Methyl chloride 61.000 1.4890

環已

烷

Cyclohexane 80.719 0.7790

溴丙

烷

Propyl bromide 70.970 1.3597

四

氯乙烷

Tetrachlorethane 146.300 1.6000

24 l.l.l.-

三

氯乙烷

Trichloroethane lll 74.000 1.3492

四

氯乙烯

Perchloroethylene 121.200 1.6230

三

氯乙烯

Trichloroethylene 87.190 1.4640

丁

酮

(MEK) Methyl ethylketone 79.640 0.8049

丙

酮

Acetone 56.100 0.7905

甲基異丁基

酮

Methylisobutylketone 115.900 0.8000

環已

酮

Cyclohexanone 155.650 0.9478

乙

醚

Ethyl ether 34.600 0.7140

乙二醇一丁

醚（

BCS

）

Butyl cellosolve 170.200 0.9008

乙二醇一乙

醚（

ECS

）

Ethyl cellosolve 135.600 0.9295

氟利昂

113 Freon 113 47.600 1.5650

氟龍

Isoforone 205.000 0.9200

36 NN-

二甲基甲先

胺

(DMF) NN-Dimethylformamide 153.000 0.9430

白電油

－

220 0.68

－

0.72

Содержание Calstar A10Ex

Страница 1: ...CONTACT 866 774 4531 EMAIL SALES OLYMPIC EQUIPMENT COM 18935 59TH AVE NE ARLINGTON WA 98223 SOLVENT RECOVERY MACHINE OPERATION AND MAINTENANCE HANDBOOK Calstar A10Ex...

Страница 2: ...AINTENANCE HANDBOOK A10Ex 2 A10Ex Parts Description 01 Frame 02 shell 03 Ex Tag 04 machine tag 05 shotpin of tank cover 06 tank cover 07 beam of tank cover 08 safety valve 09 locking structure 10 tank...

Страница 3: ...OPERATION AND MAINTENANCE HANDBOOK A10Ex 3 12 venting valve 13 electrical box 14 sealed screw of exhaust heat transfer oil 15 Ex heater 16 handle 17 outlet of recovered solvent 18 steam temp meter 19...

Страница 4: ...Unpacking Page 14 9 0 Installation Page 14 9 1 Unit set up on the floor Page 15 10 0 Setting at work Page 15 10 1 Electrical connection Page 15 10 2 Pipe connection for recovered solvent Page 16 11 0...

Страница 5: ...Calstar OPERATION AND MAINTENANCE HANDBOOK A10Ex 5 23 0 Scrapping Page 29 24 0 Appendix The Properties of Various Solvents Page 30 0 0 SYMBOLOGY...

Страница 6: ...0Ex 6 No Water apply to the fire No Smoking Any Fire is prohibited Don t Touch High Temperature Area Using Glasses during the job Using Gas mask during the job Using Gloves during the job Don t Touch...

Страница 7: ...umption The self protections of this equipment are Overload Protection System Emergency Shutoff Protection System Over Timing Protection System Over Pressure Protection System Over Heat Protection Sys...

Страница 8: ...em for Solvent Recovery Machine with label ExdIIBT6 The design of Anti Explosion matches the government requirement of GB3836 1 2010 and GB3836 2 2000 The electric cable matches the government require...

Страница 9: ...mum surface temperature group T5 100 Explosive mixture level ANTI EXPLOSION model ANTI EXPLOSION labeling of products 1 4 2 2 Basic parameters Applied Voltage AC110V Applied Frequency 50 60Hz Applied...

Страница 10: ...sive mixture level ANTI EXPLOSION model ANTI EXPLOSION labeling of products 1 4 4 2 Basic parameters Applied Voltage AC110V Applied Frequency 50 60Hz Applied Currency DKX60Ex 32A 1 5 Working environme...

Страница 11: ...for replacements The unauthorized replacement is prohibited After overhauling and when assembling secure the screws and bolts to their according places and fixed tight Any use of the Solvent Recovery...

Страница 12: ...f while exceeding the normal recovery time the timer will automatically stop the distillation cycle the electro blowing fan will continue to operate cooling down the temperature until the unit automat...

Страница 13: ...DESCRIPTION OF MAIN COMPONENTS MATERIAL The ANTI EXPLOSION surface frame of the control box heater and the air compressors are made of aluminum alloy SS304 The tank and the tank lid are made of SS304...

Страница 14: ...ration and Maintenance Handbook during operation the Solvent Recovery Machine may cause residues to overheat and emit smoke The main reasons are as followed If the residues within the Solvent Recovery...

Страница 15: ...hine After 12 hours of cooling thoroughly clean the tank If the unit is not fully cool down opening the tank lid will ignite a fire 2 Working environment should have correct ventilation and efficient...

Страница 16: ...or example nitrogen cellulose from nitro painting residues When this happens please remain calm cut out the electrical feeding of the unit and let the unit cool down External forces fanning or sprinkl...

Страница 17: ...vent steams In order to avoid dangerous emissions of steams it is necessary not to open the lid when the steam thermometer temperature is lower than the boiling point of the treated product 6 1 2 Pay...

Страница 18: ...load tiled or cemented if possible The electrical outlet place must matches the local regulation regarding to the Settlement of the solvent recovery manipulator treatment The Solvent Recovery machine...

Страница 19: ...the work place It is necessary for the presence of a feeding sectioning device by manual control This device is able to allow the separation of the unit electrical equipment from the general feeding...

Страница 20: ...carefully and learn the terminology and the controls function of the unit in a correct and exhaustive way 11 0 CONTROLS 11 0 1 A10Ex IC A10Ex Control Box and IC Control Panel displayed below Control...

Страница 21: ...to be recovered It is therefore necessary to know the technical characteristics of the specific solvent to be recovered and in particular its boiling point The thermostats setting must be executed by...

Страница 22: ...e timer settings should be set as followed Upon the first use of the unit assistance is required throughout its working T1 T2 3hrs Set the timer with the 3 hours as described in the picture When switc...

Страница 23: ...s overheating and emission of smoke After complete control box setting remember to screw up the control box tightly Under any circumstances don t change or replace the control box parts by yourself An...

Страница 24: ...18 Maximum absorption 9 5 A Power Voltage 110 60HZ ACV HZ Control Voltage 24 DCV Heating method HTM indirect heating oil Length 655 Width 505 Height 1050 Weight 62 Kg Working temperature 50 190 Ideal...

Страница 25: ...on of electrostatic charges bunching 13 2 Check of the steam pipes and lid seal This check must be executed before every distillation cycle and is necessary to make sure of the absence of obstructions...

Страница 26: ...rking efficiency if the solvent is foamy or very thick appropriately reduce the input capacity Clean the edges of the lid and close the lid 13 1 Place an empty and clean tank for the recovered solvent...

Страница 27: ...n cycle Never open for any reason the lid before the end of the distillation cycle 16 0 RESIDUALS DISCHARGE AND UNIT CLEANING Pictured below The tank must be cleaned from residuals at the end of every...

Страница 28: ...Clean the inside of the tank from all the distillation residuals using if necessary a non metallic and not a sharpened tool Clean the tank upper edge and the lid seal from distillation residuals to gu...

Страница 29: ...led workers 18 0 CLEANING At least once a month keep the condenser carter and wings free from dust and or fouling to avoid the efficiency decrease of the steam cooling system For cleaning it is suffic...

Страница 30: ...Institute of Chemical Co Neo SK OIL TOTAL K3120 ESSOTHERM 550 DIATHERM 80 etc It is necessary to make sure that the oil does not have a humidity rate more than 2 In fact the presence of water in the...

Страница 31: ...device and spare parts are prohibited Promptly replace the seal for the electricity importing device when it wears out or degenerates The manufacturer has spare parts To purchase it please contact the...

Страница 32: ...and the automatic switching off at the end of the cycle D The unit does not recover all of the polluted solvent content Check if the setting of the thermostats is correct E The unit works but the rec...

Страница 33: ...there is a leakage within the lid please replace it with a new one Check the state of the seal H The solvent comes out hot Check if the electro blowing fan works correctly Check if the electro blowin...

Страница 34: ...ene 137 000 0 8540 03 Trimethylbenzene 164 700 0 8650 04 Tetramethylbenzene 205 000 0 9020 05 Ethyl acetate 77 000 0 9000 06 Butyl acetate n 126 300 0 8820 07 Butyl acetate sec 112 200 0 8700 08 Monog...

Страница 35: ...000 1 3492 25 Perchloroethylene 121 200 1 6230 26 Trichloroethylene 87 190 1 4640 27 MEK Methyl ethylketone 79 640 0 8049 28 Acetone 56 100 0 7905 29 Methylisobutylketone 115 900 0 8000 30 Cyclohexano...

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