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Calstar 

操作及保養

明書

 

OPERATION AND MAINTENANCE 

HANDBOOK

 

A10Ex

 

 

                                            28 

,

可進行以下操作

. (

Check the Heat Transfer Oil temperature, which is similar to the residual 

temperature, on the thermometer. Make sure the temperature is close to room temperature, and can 

therefore continue on with the following procedures.) 

 

在回收機下放一個適當之裝殘渣金屬桶

(

Place a metallic tank of suitable capacity under the 

unit.

)

 

 

根据残渣之温度松

开桶盖手柄

﹐打开并移走桶盖

(open and remove the tank cover according 

to temperature of residual.

 

 

将桶盖

(

垫圈向上

)

放好

.

(keep the seal-ring is up while placing the tank cover)

 

 

向外拉出安全

锁止销(安全销)并抓紧机箱前面罩上的拉手

,

将机器往后

缓慢翻转倾倒

,

让残

缓慢流入残渣桶里

,

直至机箱上的定位柱与机架完全接触

,

时机器处于安全稳定状态

,

行下一

步清理工作

.

 

(Pulling out safety shotpin, hold tightly the handle on the machine, 

slowly tilting till the location pillar touching the frame of machine. Then discharge 

residual.)

 

 

在必要的情況下

﹐可以使用不尖銳的非金屬工具﹐輔助清理﹒

(

Clean the inside of the tank 

from all the distillation residuals, using if necessary, a non-metallic and not a sharpened tool.)  

 

將回收桶上沿及桶蓋

墊圈上的殘渣清理乾淨

﹐以確保墊圈更長的壽命

.

 (Clean the tank upper 

edge and the lid seal from distillation residuals, to guarantee a longer lifetime of the seal.)

 

 

清理完

毕后﹐使机器恢复至水平工作位置﹐安全锁止销自动锁止﹐机器稳定状态

.

 (To reset 

the machine to its initial position after discharging, and to lock shotpin.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

注意

:

核對蒸餾殘渣之特性是必要的

﹐依據殘渣之化學組成﹐分為再利用物質﹐特殊殘渣廢

棄物

﹐有毒廢棄物及其它﹒請依使用者當地之法規來再利用﹐存放或清除此殘渣

.

  

(Notice: It is necessary to check the distillation residuals nature. The residuals, according to their 

chemical composition, can be classified as reusable materials, special wastes, and toxic harmful wastes or 

otherwise. According to the kind of the obtained residual, it is necessary to provide for reuse, stocking, or 

elimination in observance of the laws in force in the user’s country.) 

 

17.0 

定期保養

 (

ROUTINE MAINTENANCE

所有的定期保養必須在機器處於室

溫狀況下

,

請依據下述

步驟來執行定期保養工作

(

All the 

maintenance operations must be carried out when the unit is at room temperature

): 

 

Содержание Calstar A10Ex

Страница 1: ...CONTACT 866 774 4531 EMAIL SALES OLYMPIC EQUIPMENT COM 18935 59TH AVE NE ARLINGTON WA 98223 SOLVENT RECOVERY MACHINE OPERATION AND MAINTENANCE HANDBOOK Calstar A10Ex...

Страница 2: ...AINTENANCE HANDBOOK A10Ex 2 A10Ex Parts Description 01 Frame 02 shell 03 Ex Tag 04 machine tag 05 shotpin of tank cover 06 tank cover 07 beam of tank cover 08 safety valve 09 locking structure 10 tank...

Страница 3: ...OPERATION AND MAINTENANCE HANDBOOK A10Ex 3 12 venting valve 13 electrical box 14 sealed screw of exhaust heat transfer oil 15 Ex heater 16 handle 17 outlet of recovered solvent 18 steam temp meter 19...

Страница 4: ...Unpacking Page 14 9 0 Installation Page 14 9 1 Unit set up on the floor Page 15 10 0 Setting at work Page 15 10 1 Electrical connection Page 15 10 2 Pipe connection for recovered solvent Page 16 11 0...

Страница 5: ...Calstar OPERATION AND MAINTENANCE HANDBOOK A10Ex 5 23 0 Scrapping Page 29 24 0 Appendix The Properties of Various Solvents Page 30 0 0 SYMBOLOGY...

Страница 6: ...0Ex 6 No Water apply to the fire No Smoking Any Fire is prohibited Don t Touch High Temperature Area Using Glasses during the job Using Gas mask during the job Using Gloves during the job Don t Touch...

Страница 7: ...umption The self protections of this equipment are Overload Protection System Emergency Shutoff Protection System Over Timing Protection System Over Pressure Protection System Over Heat Protection Sys...

Страница 8: ...em for Solvent Recovery Machine with label ExdIIBT6 The design of Anti Explosion matches the government requirement of GB3836 1 2010 and GB3836 2 2000 The electric cable matches the government require...

Страница 9: ...mum surface temperature group T5 100 Explosive mixture level ANTI EXPLOSION model ANTI EXPLOSION labeling of products 1 4 2 2 Basic parameters Applied Voltage AC110V Applied Frequency 50 60Hz Applied...

Страница 10: ...sive mixture level ANTI EXPLOSION model ANTI EXPLOSION labeling of products 1 4 4 2 Basic parameters Applied Voltage AC110V Applied Frequency 50 60Hz Applied Currency DKX60Ex 32A 1 5 Working environme...

Страница 11: ...for replacements The unauthorized replacement is prohibited After overhauling and when assembling secure the screws and bolts to their according places and fixed tight Any use of the Solvent Recovery...

Страница 12: ...f while exceeding the normal recovery time the timer will automatically stop the distillation cycle the electro blowing fan will continue to operate cooling down the temperature until the unit automat...

Страница 13: ...DESCRIPTION OF MAIN COMPONENTS MATERIAL The ANTI EXPLOSION surface frame of the control box heater and the air compressors are made of aluminum alloy SS304 The tank and the tank lid are made of SS304...

Страница 14: ...ration and Maintenance Handbook during operation the Solvent Recovery Machine may cause residues to overheat and emit smoke The main reasons are as followed If the residues within the Solvent Recovery...

Страница 15: ...hine After 12 hours of cooling thoroughly clean the tank If the unit is not fully cool down opening the tank lid will ignite a fire 2 Working environment should have correct ventilation and efficient...

Страница 16: ...or example nitrogen cellulose from nitro painting residues When this happens please remain calm cut out the electrical feeding of the unit and let the unit cool down External forces fanning or sprinkl...

Страница 17: ...vent steams In order to avoid dangerous emissions of steams it is necessary not to open the lid when the steam thermometer temperature is lower than the boiling point of the treated product 6 1 2 Pay...

Страница 18: ...load tiled or cemented if possible The electrical outlet place must matches the local regulation regarding to the Settlement of the solvent recovery manipulator treatment The Solvent Recovery machine...

Страница 19: ...the work place It is necessary for the presence of a feeding sectioning device by manual control This device is able to allow the separation of the unit electrical equipment from the general feeding...

Страница 20: ...carefully and learn the terminology and the controls function of the unit in a correct and exhaustive way 11 0 CONTROLS 11 0 1 A10Ex IC A10Ex Control Box and IC Control Panel displayed below Control...

Страница 21: ...to be recovered It is therefore necessary to know the technical characteristics of the specific solvent to be recovered and in particular its boiling point The thermostats setting must be executed by...

Страница 22: ...e timer settings should be set as followed Upon the first use of the unit assistance is required throughout its working T1 T2 3hrs Set the timer with the 3 hours as described in the picture When switc...

Страница 23: ...s overheating and emission of smoke After complete control box setting remember to screw up the control box tightly Under any circumstances don t change or replace the control box parts by yourself An...

Страница 24: ...18 Maximum absorption 9 5 A Power Voltage 110 60HZ ACV HZ Control Voltage 24 DCV Heating method HTM indirect heating oil Length 655 Width 505 Height 1050 Weight 62 Kg Working temperature 50 190 Ideal...

Страница 25: ...on of electrostatic charges bunching 13 2 Check of the steam pipes and lid seal This check must be executed before every distillation cycle and is necessary to make sure of the absence of obstructions...

Страница 26: ...rking efficiency if the solvent is foamy or very thick appropriately reduce the input capacity Clean the edges of the lid and close the lid 13 1 Place an empty and clean tank for the recovered solvent...

Страница 27: ...n cycle Never open for any reason the lid before the end of the distillation cycle 16 0 RESIDUALS DISCHARGE AND UNIT CLEANING Pictured below The tank must be cleaned from residuals at the end of every...

Страница 28: ...Clean the inside of the tank from all the distillation residuals using if necessary a non metallic and not a sharpened tool Clean the tank upper edge and the lid seal from distillation residuals to gu...

Страница 29: ...led workers 18 0 CLEANING At least once a month keep the condenser carter and wings free from dust and or fouling to avoid the efficiency decrease of the steam cooling system For cleaning it is suffic...

Страница 30: ...Institute of Chemical Co Neo SK OIL TOTAL K3120 ESSOTHERM 550 DIATHERM 80 etc It is necessary to make sure that the oil does not have a humidity rate more than 2 In fact the presence of water in the...

Страница 31: ...device and spare parts are prohibited Promptly replace the seal for the electricity importing device when it wears out or degenerates The manufacturer has spare parts To purchase it please contact the...

Страница 32: ...and the automatic switching off at the end of the cycle D The unit does not recover all of the polluted solvent content Check if the setting of the thermostats is correct E The unit works but the rec...

Страница 33: ...there is a leakage within the lid please replace it with a new one Check the state of the seal H The solvent comes out hot Check if the electro blowing fan works correctly Check if the electro blowin...

Страница 34: ...ene 137 000 0 8540 03 Trimethylbenzene 164 700 0 8650 04 Tetramethylbenzene 205 000 0 9020 05 Ethyl acetate 77 000 0 9000 06 Butyl acetate n 126 300 0 8820 07 Butyl acetate sec 112 200 0 8700 08 Monog...

Страница 35: ...000 1 3492 25 Perchloroethylene 121 200 1 6230 26 Trichloroethylene 87 190 1 4640 27 MEK Methyl ethylketone 79 640 0 8049 28 Acetone 56 100 0 7905 29 Methylisobutylketone 115 900 0 8000 30 Cyclohexano...

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