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0619S20129

REV 10/12/10

0-1

619-MDP DOUGH PRESS

INDEX

Section Description

Document No.

Page No.

SAFETY INSTRUCTIONS -------------------------------------- 0619S20141 --------------------------- 1-1

DESCRIPTION/SPECIFICATIONS --------------------------- 0619S20130---------------------------- 2-1

Description -------------------------------------------------------------------------------------------------- 2-1

Physical Specifications----------------------------------------------------------------------------------- 2-1

Electrical Specifications---------------------------------------------------------------------------------- 2-2

Electrical Wiring Diagrams ----------------------------------------------------------------------------- 2-1

OPERATING INSTRUCTIONS -------------------------------- 0619S20131 --------------------------- 3-1

Before You Start ------------------------------------------------------------------------------------------- 3-1

Basic Operation -------------------------------------------------------------------------------------------- 3-1

MAINTENANCE --------------------------------------------------- 0619S20148 --------------------------- 4-1
Cleaning ------------------------------------------------------------------------------------------------------4-1

Cleaning ---------------------------------------------------------------------------------------------------- 4-1

Lubrication ------------------------------------------------------------------------------------------------- 4-3

Hydraulic Oil Specification ----------------------------------------------------------------------------- 4-3

Hydraulic Filter Replacement -------------------------------------------------------------------------- 4-3

Removing the Lid ---------------------------------------------------------------------------------------- 4-3

Replacing the Locking Hook or Cam ---------------------------------------------------------------- 4-4

Replacing a Pressing Plate ---------------------------------------------------------------------------- 4-4

Removing the Backing Plate --------------------------------------------------------------------------- 4-4

Replacing the Hydraulic Cylinder --------------------------------------------------------------------- 4-5

Removing the Motor -------------------------------------------------------------------------------------- 4-5

Changing the Pump or Coupling ---------------------------------------------------------------------- 4-6

Replacing the Control Valve ---------------------------------------------------------------------------- 4-6

TROUBLESHOOTING ------------------------------------------- 0619S20133 --------------------------- 5-1

The Ram up Light Does Not Come On -------------------------------------------------------------- 5-1

The Motor Hums but Will Not Start ------------------------------------------------------------------- 5-1

The Motor Runs but Stalls at Either End of the Cylinder

’s Travel ---------------------------- 5-1

The Motor Runs Slowly but Stalls Easily before Completion of its Stroke ----------------- 5-1

The Motor Has Stalled and Can Not be Restarted ----------------------------------------------- 5-2

The Overload Relay Continually Trips --------------------------------------------------------------- 5-2

The Dough Press is Not Pressing Properly -------------------------------------------------------- 5-2

RECOMMENDED SPARE PARTS -------------------------- 0619S20134 --------------------------- 6-1

REPLACEMENT PARTS SECTION

MAIN FRAME ASSEMBLY ------------------------------------ 0619S20135 --------------------------- 7-1

Drawing ------------------------------------------------------------------------------------------------- 7-1

Parts List ----------------------------------------------------------------------------------------------- 7-2

Continued

Содержание MODEL 619-MDP

Страница 1: ...0619S20000 CV3 Walker Michigan U S A 49534 USER S OPERATING AND INSTRUCTION MANUAL MODEL 619 MDP DOUGH PRESS ...

Страница 2: ...g Hook or Cam 4 4 Replacing a Pressing Plate 4 4 Removing the Backing Plate 4 4 Replacing the Hydraulic Cylinder 4 5 Removing the Motor 4 5 Changing the Pump or Coupling 4 6 Replacing the Control Valve 4 6 TROUBLESHOOTING 0619S20133 5 1 The Ram up Light Does Not Come On 5 1 The Motor Hums but Will Not Start 5 1 The Motor Runs but Stalls at Either End of the Cylinder s Travel 5 1 The Motor Runs Slo...

Страница 3: ... 1 Parts List 8 2 Parts List 8 3 HYDRAULIC ASSEMBLY 0619S20137 9 1 Drawing 9 1 Parts List 9 2 LID ASSEMBLY 0619S20138 10 1 Drawing 10 1 Parts List 10 2 PUSHER ASSEMBLY 0619S20139 11 1 Drawing 11 1 Parts List 11 2 ELECTRICAL ASSEMBLY 0619S20140 12 1 Drawing 12 1 Parts List 12 2 WARRANTY GEN 040225 WARRANTY PROCEDURE GEN 040226 RETURNED PARTS POLICY GEN 040227 ...

Страница 4: ...lectrical supply source of sufficient capacity for the load the divider will put on it Always unplug the machine when it is not in use 3 Always make sure the machine has been disconnected and locked out from the power supply before cleaning or servicing 4 All guards must be in place before starting the machine 5 Keep your hands away from the moving parts of the machine 6 Use only proper replacemen...

Страница 5: ...GEN020319 THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Страница 6: ...e pressing plate located at the bottom of the hopper is manufactured of a food grade plastic and is raised by hydraulic pressure to compress the dough This makes the machine ideal for puff and fine pastries and products requiring dough lamination The hydraulic pump is powered by a two horsepower totally enclosed motor The system has a built in four and one half gallon hydraulic oil tank making the...

Страница 7: ...ll Capacity approximate 10 1 2 to 40 pounds Electrical Specifications 2 Horse Power 1 phase 60 hertz 230 Volts AC 10 Amps 2 Horse Power 3 phase 60 hertz 208 Volts AC 6 5 Amps 2 Horse Power 3 phase 60 hertz 230 Volts AC 6 2 Amps 2 Horse Power 3 phase 60 hertz 460 Volts AC 3 1 Amps Others consult factory Electrical Wiring Diagrams 1 ph 60 hz 230 VAC ...

Страница 8: ...0619S20130 2 3 Electrical Wiring Diagrams Continued 3 ph 60 hz 208 230 VAC 3 ph 60 hz 460 VAC ...

Страница 9: ... SEVERELY DAMAGE THE HYDRAULIC PUMP OF YOUR MACHINE If the motor is rotating in the incorrect direction turn the machine off disconnect it from the power supply and have a qualified electrician reverse two of the three power wires in the plug at the end of the power cord DO NOT move the ground green wire WARNING ALWAYS HAVE ELECTRICAL WORK DONE BY QUALIFIED ELECTRICIANS ONLY Recheck the dough pres...

Страница 10: ...ELOP WARNING NEVER FORCE THE LID HANDLE OPEN If dough has been left in the machine and the lid handle is difficult to turn recompress the dough by lifting the control valve handle until the light come on This will raise the floor of the hopper after doing so lower the hopper floor by pressing down on the control valve handle This may have to be done more than once if dough has been left in the mac...

Страница 11: ...straddling the knives Close the lid and bring the floor of the hopper up until the light on the manual starter is on lower the floor slightly Open the lid and disconnect the divider from the power supply Clean the knives and plastic compartment floors of all dough build up Rinse all interior surfaces with a damp rag and clean water Sanitize all interior surfaces with a damp rag and sanitizing solu...

Страница 12: ...0619S20148 4 2 W A R N I N G UNPLUG MACHINE USING THE ACCESS DOORS ON BOTH SIDES OF THE UNIT PULL DOOR UP USE ONE HAND TO HOLD DOOR UP WIPE DOWN MACHINE WITH OTHER USING A RAG OR A BRUSH ...

Страница 13: ...ade No 32 Hydraulic Filter Replacement At least once a year the throw away filter on the hydraulic system should be replaced more often when under heavy use To replace the filter disconnect the machine from the power supply remove the front cover and unscrew the old filter Replace it with a new one The filter is located on the return line near the tank After replacing the filter run the machine fo...

Страница 14: ...rom the power supply Remove the front and rear panels to gain access to the pusher components Remove the sixteen screws securing the pressing plate to the backing plate Using a narrow block of wood or other soft material force the pressing plate upwards until it is free from the backing plate and then lift the pressing plate out of the cavity Reassemble by reversing the above steps Removing the Ba...

Страница 15: ...x support rods The upper portion of the divider can now be removed and set to one side Disconnect both high pressure hoses at the cylinder allowing removal of the cylinder for repair or replacement When the machine is reassembled the bolt securing the backing plate to the cylinder rod should be installed using Loctite thread locker to prevent loosening during operation All other components can be ...

Страница 16: ...isconnect the three high pressure hoses from the control valve and remove the filter head assembly form the machine Remove the lower pivot bolt from the lower end of the linkage connecting the valve and the control handle Remove the three screws holding the valve to the valve mounting plate and remove the valve from the divider Remove the remaining linkage parts from the old valve and re install t...

Страница 17: ...or high voltage but an attempt is being made to run it on low voltage The electric supply to the motor is single phase instead of three phase One of the leads of the three phase system has opened The motor runs but Stalls at either end of the cylinder s travel Possible Causes The incorrect overload relay was installed or the setting of that overload relay is incorrect The setting of the hydraulic ...

Страница 18: ...n incorrect overload relay was installed or the setting of the overload relay is incorrect There is an electrical problem in the machine have it checked by a qualified electrician The dough press is not pressing properly Possible Causes Check the oil level in the tank refill if necessary see Lubrication under maintenance Check to see if the calibrating screw on the control valve has become loose I...

Страница 19: ... 3040 Motor Starter 3 60 460V 1 5709 3041 Motor Starter 3 60 230V 1 5709 3042 Motor Starter 3 60 208V 1 5709 3043 Motor Starter 1 60 230V 1 OPTIONAL SPARE PARTS 0620 0036 Handle Shaft 1 0620 0037 1 Latch Cam 1 0620 0017 3 Hook 1 0620 0067 1 Catch 1 0619 0018 002 Handle Rod 1 0619 0019 002 Hub 1 5911 7003 Handle Knob 1 5148 5624 Valve Hydraulic 1 5137 7004 Hydraulic Pump 1 5604 6958 Coupling 1 6303...

Страница 20: ...0619S20135 7 1 619 MDP DOUGH PRESS MAIN FRAME ...

Страница 21: ...20 0008 002 Caster Swivel 5902 2377 003 Caster Rigid 5902 2378 008 Brace Lower 0620 0006 001 009 Brace Front Lower 0620 0006 002 012 Plate Cylinder Support 0620 0007 001 014 Panel Separation 0620 0032 015 Grommet Edging Nylon 5767 1240 FOR SERVICE PARTS CALL OLIVER PRODUCTS 800 253 3893 ...

Страница 22: ...0619S20144 8 1 619 MDP DOUGH PRESS COVER ASSEMBLY ...

Страница 23: ...tor 0619 0043 104 Cover Top 0620 0001 001 105 Cover Side W Cleaning Door 0620 0029 008 106 Cover Side W Chute W Cleaning door 0620 0029 009 107 Cover Front 0620 0030 003 108 Cover Rear 0620 0031 001 109 Guard Switch 0620 0106 110 Door Access Cleaning 0620 0121 001 111 Hinge Door Access 0620 0122 112 Screw Thumb 5843 0536 113 Handle Recessed 5908 5046 114 Handle Pull 0620 0123 ...

Страница 24: ... Side W Cleaning Door 0620 0029 006 106 Cover side W Chute W C Door 0620 0029 007 107 Cover Front 0620 0030 108 Cover Rear 0620 0031 109 Guard Switch 0620 0106 110 Door Access Cleaning 0620 0121 111 Hinge Door Access 0620 0122 112 Screw Thumb 5843 0536 113 Handle Recessed 5908 5046 114 Handle Pull 0620 0123 FOR SERVICE PARTS CALL OLIVER PRODUCTS 800 253 3893 ...

Страница 25: ...0619S20137 9 1 619 MDP DOUGH PRESS HYDRAULIC ASSEMBLY Rev 10 25 05 ...

Страница 26: ... Oil Powdercoat Breather Tank Coupling Black Pipe Nipple Black Pipe Hose Suction Clamp Heavy Duty Hose Pump Vane 2GPM Flange Pump Mounting Fitting Hose Coupling Pump Gauge Liquid Filled Valve 4Way Plate Valve Mounting Lever Valve Actuating Spacer Rod Valve Actuating Clevis Rod Eye Rod Stirrup Pin Stirrup Pivot Ring Retaining Lock Safety Pin Rod Handle Knob Cylinder Hydraulic Plate Cylinder Alignme...

Страница 27: ...0619S20138 10 1 619 MDP DOUGH PRESS LID ASSEMBLY ...

Страница 28: ...30 0024 305 Ring Retaining 5840 1127 306 Clamp Spring 0620 0034 309 Shaft Handle 0620 0036 310 Hook Locking 0620 0017 3 311 Cam Latch 0620 0037 1 312 Pin Coiled 5835 7636 313 Screw Socket Set Oval Point 5842 6479 319 Bracket Spring 0620 0035 320 Spring Extension 7024 6101 322 Hub 0619 0019 002 323 Rod Handle 0619 0018 002 325 Knob 5911 7003 FOR SERVICE PARTS CALL OLIVER PRODUCTS 800 253 3893 ...

Страница 29: ...0619S20139 11 1 619 MDP DOUGH PRESS PUSHER ASSEMBLY ...

Страница 30: ...5 Pin Dowel 5835 6266 409 Brace Front Upper Adj W Holes 0620 0002 005 410 Brace Front Upper Center Adj 0620 0003 003 411 Brace Upper Adj 0620 0063 002 412 Hex Adjustable 0619 0026 001 417 Catch 0620 0067 1 418 Shim 030 0619 0029 001 419 Shim 048 0619 0029 002 420 Shim 060 0619 0029 003 422 Plate Backing 0620 0076 426 Plate Pressing 0620 0077 427 Insert Threaded 5822 2030 FOR SERVICE PARTS CALL OLI...

Страница 31: ...0619S20140 12 1 619 MDP DOUGH PRESS ELECTRICAL ASSEMBLY ...

Страница 32: ...tarter Manual 3 60 208 5709 3042 819 Starter Manual 3 60 460 5709 3040 819 Starter Manual 1 60 230 5709 3043 820 Enclosure Starter 5709 9924 826 Strain Relief Power Cord 5770 4818 Items Not Shown on Drawing 808 Cord Motor 3 60 208 230 0620 0073 808 Cord Motor 3 60 460 0620 0071 001 808 Cord Motor 1 60 230 0620 0038 825 Cord Power 3 60 208 230 0643 0033 001 825 Cord Power 3 60 460 0620 0105 825 Cor...

Страница 33: ...GEN020319 THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Страница 34: ...rially impairs the value of the equipment to Buyer Oliver Packaging Equipment has no obligation as to parts or components not manufactured by Oliver Packaging Equipment but Oliver Packaging Equipment assigns to Buyer any warranties made to Oliver Packaging Equipment by the manufacturer thereof This warranty does not apply to 1 Damage caused by shipping or accident 2 Damage resulting from improper ...

Страница 35: ...GEN020319 THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Страница 36: ...lar problem 3 If the Parts and Service Manager approves a Work Authorization Number will be generated and the appropriate service agency will perform the service 4 The service dealer will then complete an invoice and send it to the Parts and Service Department at Oliver Packaging Equipment Company 5 The Parts and Service Manager of Oliver Packaging and Equipment Company will review the invoice and...

Страница 37: ...GEN020319 THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Страница 38: ... before returning any part This number should appear on the shipping label and inside the shipping carton as well All parts are to be returned prepaid Following this procedure will insure prompt handling of all returned parts To obtain an RMA number contact the Repair Parts Deptartment toll free at 800 253 3893 Parts returned for re stocking are subject to a RE STOCKING CHARGE Thank you for your c...

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