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600-R3

0600S20005.doc Rev.

2/25/04

MODEL 600-R3 SERIES DOUGH MOULDERS

INDEX

SECTION PAGE

N0.

1.0 DESCRIPTION/SPECIFICATIONS

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1-1

1.1 Description

1.2 Dimensional Specifications

1.3 Electrical Specifications

1.4 Wiring Diagram

2.0 MACHINE INSTALLATION

..........................................................................

2-1

2.1 Electrical Requirements

2.2 Machine Running Direction

3.0 OPERATING INSTRUCTIONS

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3-1

3.1 Machine Preparation

3.2 Establishing Settings

4.0 CLEANING/MAINTENANCE

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4-1

4.1 Cleaning

4.2 Changing the Felt Under the Heavy Mat

4.3 Changing the V-belt

4.4 Replacing the Motor

4.5 Removing Rear Chamber Assembly and Belt

4.6 Removing the Sheeting Rollers

4.6.1 Removing the Upper Sheeting Roller

4.6.2 Removing the Lower Sheeting Roller

4.7 Replacing the Front Triangular Belt

4.7.1 Removing the Front Triangular Belt

4.7.2 Installing the Front Triangular Belt

5.0 REPLACEMENT PARTS

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5-1

5.1 Assembly Drawings

5.2 Parts List

5.3 Recommended Spare Parts

WARRANTY

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WARRANTY PROCEDURE

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RETURNED PARTS POLICY

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Содержание 600-R3 Series

Страница 1: ...600 R3S20000 CV Grand Rapids Michigan U S A 49504 5298 USER S OPERATING AND INSTRUCTION MANUAL MODEL 600 R3 SERIES DOUGH MOULDERS...

Страница 2: ...tion plate and follow specifications of local electrical codes 3 Disconnect and lock out the machine from the power supply before cleaning or servicing 4 Check and secure all guards before starting th...

Страница 3: ...lishing Settings 4 0 CLEANING MAINTENANCE 4 1 4 1 Cleaning 4 2 Changing the Felt Under the Heavy Mat 4 3 Changing the V belt 4 4 Replacing the Motor 4 5 Removing Rear Chamber Assembly and Belt 4 6 Rem...

Страница 4: ...ered below the hopper on a felt covered retractable shelf approximately 32 above the floor when mounted on the Oliver Moulder stand with casters All driving cylinders are mounted on sealed bearings wh...

Страница 5: ...3 0kg Width 43 inches Height 28 inches Net Weight Height OA 60 inches Approximately 380 pounds Depth 28 1 2 inches 425 pounds with stand Depth OA 37 1 4 inches Shipping Weight Approximately 575 pounds...

Страница 6: ...ection See Section 2 2 2 2 Machine Running Direction To check for proper running direction you must first disengage the heavy mat Item 808 Assembly Drawing 5 1 1 by removing the left and right heavy m...

Страница 7: ...ar chamber If the loaf is too long open the rear chamber If the loaf is too fat in the center close the sheeting rollers while sheeting or the dough may be too stiff If the ends twist open the rear ch...

Страница 8: ...itional maintenance other than that which is specified below Most of the drives are supplied by either gear belt or V belt neither should be lubricated 4 2 Changing the Felt Under the Heavy Mat 1 Remo...

Страница 9: ...wn screw 3 Lift the motor and bracket to allow removal of the belt 4 To reassemble simply reverse the above procedure 5 After installing the belt run the machine a few minutes and recheck the belt for...

Страница 10: ...of wood After securing the chamber remove the upper right and left hand pivot screws Item 112 Drawing 5 1 1 freeing the upper connecting rods By tilting the chamber slightly the lower connecting rods...

Страница 11: ...2 at the screw post just above the upper sheeting roller bearing housing Item 209 Drawing 5 1 2 and let tensioner pulley assembly hang freely 4 Remove the upper timing belt pulley Item 325 Drawing 5...

Страница 12: ...of the roller 4 Loosen the screw on the left hand rocking device Item 212 Drawing 5 1 2 that locks the left hand bearing in placs 5 Remove the small retaining snap rings from both ends of the roller s...

Страница 13: ...from the right or left end of the front bearing plate support rod Item 714 Not shown located at the top of the bearing plate With a hammer and punch tap the support rod all the way out the opposite s...

Страница 14: ...r Item 318 3 Tighten the belt using the lower tension screws Item 103 Drawing 5 1 1 Making the same number of turns for each screw on each side of the machine Do not over tighten the belt 4 Again by r...

Страница 15: ...600 R3 SERIES DOUGH MOULDER 0600S20010 1 doc Rev 5 2 02 MODEL 600 R3 SERIES DOUGH MOULDER 5 0 REPLACEMENT PARTS 5 1 1 Assembly Drawing 5 1...

Страница 16: ...0600S20010 2 doc Rev 5 2 02 MODEL 600 R3 SERIESDOUGH MOULDER 5 1 2 Assembly Drawings cont d 5 2...

Страница 17: ...0600S20010 3 Rev 5 2 02 MODEL 600 R3 SERIESDOUGH MOULDER 5 1 3 Assembly Drawings cont d 5 3...

Страница 18: ...wer tab right side P42114 115 Lower tab left side P42115 117 Back belt guide P42117 FRAME PARTS 201 Frame cross member P42201 207 Bearing housing Idle cylinder P42207 208 Bearing housing Drive cylinde...

Страница 19: ...Upper Triangular belt 6824 3075 Bearing 6204 2RS 317 Idle cylinder Front Triangular belt 6824 3076 Bearing 6204 2RS 318 Tension cylinder Lower Triangular belt 6824 3077 Bearing 6204 2RS 319 Pulley Be...

Страница 20: ...connect switch 5709 3122 Overload relay Motor starter 5750 1276 Contactor Motor starter 5749 8286 619 4 On Off switch 5720 4200 MISCELLANEOUS PARTS 702 Felt Outfeed flap 600 R3 6824 3071 702 Belt Outf...

Страница 21: ...P42805 2 806 Felt under heavy mat 600 R3 6824 3070 806 Belt under heavy mat synthetic 600 R3S 6824 3116 807 Blade Upper scraper 6824 3055 808 Heavy mat 6824 3101 809 Spring Heavy mat support 6824 3117...

Страница 22: ...824 3065 Fixed Roller 1 6824 3066 Adjustable Roller 1 0600 25003 Lower Scraper Unit 1 6824 3055 Blade Upper Scraper 1 6824 3056 Blade Lower Scraper 1 6824 3102 Belt Poly V 1280J 1 Model 600 R3 6824 30...

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