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Effective 11/2010

Units of Measurement

U.S. Pound

Horsepower

psi

Pound-force per Square Inch

Kilowatt

kWh

Kilowatt hour

Cubic Feet

VAC

Volts Alternating Current

Hertz

SCFH

Standard Cubic Foot per Hour

SCFM

Standard Cubic Foot per Minute

LPM

Liter Per Minute

1 bar

1.45 x 10

psi

dBA

Decibel (A scale)

Ampere

Watt

°C

Degree Celsius/Centigrade

°F

Degree Fahrenheit

µm

Micrometer or Microns

ppm

Parts Per Million

Содержание MOGS - 100

Страница 1: ...ion and Maintenance Manual Oxygen Generating Systems Intl OGSI 814 Wurlitzer Drive North Tonawanda New York 14120 USA Tel 716 564 5165 Toll Free 800 414 6474 Fax 716 564 5173 E mail ogsimail ogsi com...

Страница 2: ......

Страница 3: ...1 Specifications 22 Safety Precautions 23 Pre Installation 24 Required Operating Conditions 25 Set up and Installation 26 Operating Instructions 27 Troubleshooting Guide 28 Touch Screen Overview 30 Ma...

Страница 5: ...Password to Access Touch Screen 647401 Please take appropriate measures to keep this password secure and prevent unauthorized access...

Страница 6: ......

Страница 7: ...n our warranty policy features functions applications proper set up and installation operation and maintenance of our products The following symbols are used throughout the manual Information Do not u...

Страница 8: ...ned in the future the original crate is the best way to ship it back to the manufacturer Claims of damage due to freight handling can only be filed by you the consignee as OGSI shipping terms are Free...

Страница 9: ...ucts to OGSI Once the Products are repaired OGSI will ship the Products back to the original user and cover all costs incurred in shipping 2 OGSI shall repair or replace the Products excluding filter...

Страница 10: ...roducts by anyone other than an authorized representative of OGSI The authorized service representative must obtain prior approval from OGSI s Service Manager before performing any warranty work c Ext...

Страница 11: ...orrected by tightening a valve gland or packing nut the valve should be closed and a tag attached stating that the cylinder is not serviceable Remove the cylinder outdoors to a well ventilated or open...

Страница 12: ...e permitted in the area where the generator is located All oxygen connections and hoses should be kept clean and free of grease oil and other combustible materials Valves controlling oxygen flow shoul...

Страница 13: ...th a UL listed electrical panel It has a sound attenuating enclosure with slam action latches and lift off hinges Economical The MOGS 100 unit reduces oxygen supply costs by 80 or more in most cases I...

Страница 14: ...e 11 2010 8 Applications The MOGS 100 can be used in various applications A few examples are given below EMS Emergency Medical Services Fire Departments Hospitals and Clinics Veterinary Centers Nursin...

Страница 15: ...ve The process is described below This air separation process is reliable and virtually maintenance free The molecular sieve will last indefinitely as long as it does not become contaminated with wate...

Страница 16: ...Effective 11 2010 10 External Components Front View 1 Control Panel 2 Fill Blast Containment Chamber 3 Side Access Door 4 Front Access Door 5 Frame Inlet Air Filter Underside...

Страница 17: ...Effective 11 2010 11 Rear View 1 Upper Auxiliary Oxygen Port 70 90 psi 2 Lower Auxiliary Oxygen Port 1900 2200 psi 3 Reserve Oxygen Cylinder Bank 4 Power Cord...

Страница 18: ...Effective 11 2010 12 MOGS 100 with Auxiliary Manifold and Cylinders 1 Auxiliary Cylinder Filling Manifold Shown with Copper Pigtails Optional 2 Extra Reserve Cylinders Optional...

Страница 19: ...Gauge 2 Reserve Bank Valve 3 Reserve Bank Pressure Gauge 4 Fill Chamber Pressure Regulator 5 Regulated Pressure to Containment Chamber 6 Emergency Stop Button 7 Valve Fill Chamber 1 8 Gauge Fill Chamb...

Страница 20: ...compressor inside the MOGS and delivering oxygen at 70 psi 4 8 bar directly to a clinic hospital or other application In order to do this the oxygen compressor inside the machine must be switched OFF...

Страница 21: ...inders loaded in the fill blast containment chamber Emergency Stop Button This button allows the oxygen generator power to be instantly shut off in the event of an emergency This button should not be...

Страница 22: ...on Panel 2 Inlet Air Filters 3 Programmable Logic Controller PLC 4 Back Pressure Regulator Gauge 5 Air Storage Tank 6 Air Compressors Bank 5 7 Air Pressure Transducer 8 Oxygen Generator Bank 5 9 Low O...

Страница 23: ...Effective 11 2010 17 Rear View 1 Heat Exchanger 2 Compressed Air Filter 3 Back Pressure Regulator 4 Oxygen Storage Tank 5 Refrigerant Dryer...

Страница 24: ...Effective 11 2010 18 Fill Blast Containment Chamber 1 Fill Whip 1 2 Fill Chamber 1 3 Fill Whip 2 4 Fill Chamber 2...

Страница 25: ...ve bed sets on the side of the machine Normally this tank pressure holds between 23 psi 1 6 bar and 26 psi 1 8 bar Air Compressor The air compressors supply the feed air for the sieve beds They are he...

Страница 26: ...o represent oxygen as opposed to the grey color of the air tank The generator will run according to the pressure in this tank ON at 70 psi 4 8 bar OFF at 90 psi 6 2 bar With the oxygen at this pressur...

Страница 27: ...ve in that bed is saturated with nitrogen When this occurs the feed air flow is directed to the other bed which continues the production process While the second bed is producing oxygen the first bed...

Страница 28: ...00 ppm CO Output 10 ppm Oxygen Dew Point 100 F 73 C Response Time Approximately 5 minutes to attain maximum purity after initial start up or extended shut down Physical Air Inlet Filtration Level 0 3...

Страница 29: ...hould become the designated operators of the MOGS 100 unit within your facility In critical applications it is important to have a backup supply of oxygen since the generator does not come with any re...

Страница 30: ...d a nitrogen build up could be dangerous to people entering the room If the generator is placed in a small closet the air in that closet will become enriched with nitrogen As the oxygen generator cont...

Страница 31: ...entrations of hydrocarbons especially carbon monoxide Humid oily areas should be avoided as installation sites as much as possible Ambient Air Temperature The machine is designed for use over a temper...

Страница 32: ...ng a password and selecting a language start the machine by pressing both the Operating Mode AUTOMATIC and then the ON OFF buttons Listen for the sound of the compressors and cooling fan to start runn...

Страница 33: ...ing ensure that the air compressor indicator toggles from red to green The oxygen booster compressor should toggle from red to green after the oxygen compressor is activated and that will occur when t...

Страница 34: ...greater than the set Low point Check the ALARM screen for any faults A WARNING ACTIVE sign will appear at the bottom of each screen if a fault has occurred System shuts down inadvertently WARNING ACT...

Страница 35: ...any leaks The machine has run for 30 minutes and purity has not yet been reached This may be a result of a leak in the system Use a leak testing solution to locate and repair any leaks Oxygen purity h...

Страница 36: ...n the touch screen Language selection Password protection Energize de energize the machine Monitor the operating condition of valves and compressors Monitor all system pressures and oxygen purity Hour...

Страница 37: ...Effective 11 2010 31 Language Screen The language screen enables the user to choose the language English French or Spanish After choosing a language select MAIN MENU...

Страница 38: ...r to enter the password supplied by the manufacturer Select PASSWORD AREA Enter the password using the numeric keypad displayed on the screen Select ENTER The password will be verified and the screen...

Страница 39: ...een allows the user to navigate through the program from screen to screen and it will get you where you need to go inside the program Note A notification will appear at the top of the screen only if t...

Страница 40: ...the mode of operation Operating Mode This feature allows the selection of either MANUAL or AUTOMATIC modes The AUTOMATIC mode will initiate machine operation when the ON OFF button is in the ON positi...

Страница 41: ...hey are energized Oxygen Compressor This feature monitors the operational condition of the oxygen booster compressor When the oxygen compressor is de energized the feature will display STANDBY and wil...

Страница 42: ...e TIMER SETUP above Hours Meter This meter displays the accumulated operating time of the system This meter will increment only while the system status is CYCLING and will reset to zero 0 after 10 000...

Страница 43: ...pressure after entering the oxygen generator sieve beds typically in a range of 4 10 psi 0 3 0 7 bar Air Tank Pressure This feature displays the pressure associated with the air storage pressure tank...

Страница 44: ...displayed on the GAUGE screen for up to the previous 24 hour period Note that the machine only has a 24 hour memory when it is ON so after 24 hours it will start deleting or writing over previous hist...

Страница 45: ...plays warnings when any of the following faults occur 30 Minute Warning Air compressors have been running 30 minutes and the purity has not yet reached an acceptable level This could occur for a numbe...

Страница 46: ...molecular sieve inside one or more of the oxygen generators Warning Contact OGSI if this warning occurs These warnings must be cleared after following the instructions on the displayed warning indica...

Страница 47: ...ber of the Machine and its Serial Number are displayed along with the Date of Completion The software versions for both the Programmable Controller and Touch Screen are also shown During the course of...

Страница 48: ...ON OFF button This will only activate that set of sieve beds Then after 15 minutes of running you will see on the Oxygen Purity Gauge if that sieve bed set is not running properly making at least 90...

Страница 49: ...nglish or Spanish Select DISPLAY TEST The screen will display all the colors continuously allowing the user to see if a color is not displayed correctly Select EXIT at any time to go back to the previ...

Страница 50: ...Effective 11 2010 44 MOGS 100 Filling Manifold Design Installation Optional...

Страница 51: ...nd installing a cylinder filling manifold it is necessary to ensure that the threads on all NPT connections and all stainless steel on stainless steel connections are lubricated by Teflon tape or a si...

Страница 52: ...s depending on the previous certification The date of last certification is stamped on the collar of the cylinder month and year only If a star symbol is stamped next to the date re certification is n...

Страница 53: ...frame of the machine From this port an auxiliary high pressure manifold can be connected increasing the size of the reserve bank by 3 4 etc additional cylinders These additional high pressure reserve...

Страница 54: ...e is present The use of safety glasses and hearing protection is required Slowly disconnect the steel whip from the cylinder valve using 11 8 wrench Be aware of the venting of oxygen under high pressu...

Страница 55: ...t of a spares kit Cabinet The cabinet should be occasionally washed down with a sponge or clean rag and some soapy water Avoid the use of ammonia or other strong chemical based cleaning solvents The i...

Страница 56: ...oil less compressor that should last two 2 to four 4 years under normal conditions Low Oxygen Tank pressure less than 60 psi or 4 1 bar will be an indicator that this booster needs to be replaced Rep...

Страница 57: ...irect number By Telephone Outside the United States Your local International Access Code usually 0 or 00 followed by The Country Code for the U S which is 1 followed by Our Area Code and Number 716 56...

Страница 58: ......

Страница 59: ...Appendix...

Страница 60: ......

Страница 61: ...1 100 psi Pressure Transducer medium oxygen pressure 1910001 100 1 50 psi Pressure Transducer low oxygen pressure 1910001 050 1 Oxygen Booster Pump 212000T 220 1 Oxygen Purity Sensor 3110003 008 1 Re...

Страница 62: ...Care needs to be taken in the cleaning and handling of components used in oxygen service to prevent any contamination related failure While the CGA G 4 1 2009 standard makes allowance for cleaning pa...

Страница 63: ...oved from the washer once the drying cycle is complete Inspection Upon completion of the final cleaning cycle all parts should be removed from the parts washing machine and inspected for any residual...

Страница 64: ...brate the zero point of the sensor Normal air has 20 9 oxygen in it and air can be used as a zero gas for sensor calibration Procedure Disconnect the oxygen sample line feeding the sensor and let the...

Страница 65: ...4 4 3 OG 175 NR 25 18 12 5 11 10 8 6 5 5 4 OG 250 NR 30 22 5 15 13 11 9 7 5 7 6 5 OG 375 NR NR 30 27 22 5 18 15 13 11 8 7 OG 500 NR NR NR 30 27 22 5 18 15 13 11 8 OG 650 NR NR NR NR 30 27 22 5 18 15 1...

Страница 66: ...kWh Kilowatt hour ft3 Cubic Feet VAC Volts Alternating Current Hz Hertz SCFH Standard Cubic Foot per Hour SCFM Standard Cubic Foot per Minute LPM Liter Per Minute 1 bar 1 45 x 101 psi dBA Decibel A sc...

Страница 67: ...Effective 11 2010 VII Maintenance Log Date Part Reason for Maintenance Authorized Service Technician Signature...

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