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UM11697

RDGD31603PSMKEVM three-phase inverter kit

Rev. 1 — 10 December 2021

User manual

Document information

Information

Content

Keywords

GD3160, gate, driver, power, inverter, Automotive

Abstract

The RDGD31603PSMKEVM three-phase inverter is a functional hardware

power inverter reference design which can be used as a foundation to

develop a complete ASIL-D compliant high voltage, high-power traction

motor inverter for electric vehicles. The kit can be used as a double pulse and

short circuit tester to measure key switching parameters, or as a three-phase

inverter for motor control.

Содержание RDGD31603PSMKEVM

Страница 1: ...The RDGD31603PSMKEVM three phase inverter is a functional hardware power inverter reference design which can be used as a foundation to develop a complete ASIL D compliant high voltage high power tra...

Страница 2: ...verter kit Revision History Rev Date Description UM11697 v 1 20211210 Initial version Revision history UM11697 All information provided in this document is subject to legal disclaimers NXP B V 2021 Al...

Страница 3: ...s well as attention to supply filtering transient suppression and I O signal quality The goods provided may not be complete in terms of required design marketing and or manufacturing related protectiv...

Страница 4: ...saturation short circuit detection IGBT SiC temperature sensing and DC Link bus voltage monitoring See the GD3160 data sheet for additional gate drive features 2 Finding kit resources and information...

Страница 5: ...4 Software The Flex GUI software must be installed in order to use this kit All listed software is available on the information page at http www nxp com RDGD31603PSMKEVM Flex GUI software for using wi...

Страница 6: ...e domains and interfaces 4 2 2 GD3160 pinout and MCU interface pinout See the GD3160 advanced IGBT SiC gate driver data sheet for specific information about pinout pin descriptions specifications and...

Страница 7: ...igure 32 and Figure 33 Figure 2 Gate driver pinout and board interface connections Pin Name Function 1 AOUTLU GD3160 analog output signal low side U phase 2 n c not connected Table 1 MCU connector J38...

Страница 8: ...t signal high side U phase 21 PWMHU Pulse width modulation high side phase U 22 FSSTATEH Fail safe state high side input 23 GND Ground 24 INTB_HIGH SIDE GD3160 fault reporting monitoring output pin fo...

Страница 9: ...INTALW GD3160 fault reporting monitoring output pin for low side phase W 20 FSENB EXT Active low Fail Safe control input leave open if unused Table 2 External connector J38 pin definition continued 4...

Страница 10: ...ntinued 4 2 4 Indicators The RDGD31603PSMKEVM evaluation board contains LEDs as visual indicators on the board Figure 4 RDGD31603PSMKEVM indicator locations Name Description INTBL LED Indicates that a...

Страница 11: ...vice daisy chain all six gate drivers daisy chained together x6 1 channel J50 Jumper open default CSB Normal mode three device high side three device low side x3 2 channel Jumper 1 2 CSB Six device da...

Страница 12: ...pply test points Name Function VCCHU High side phase U VCC voltage test point Isolated positive voltage supply 11 V to 28 V VEEHU High side phase U VEE voltage test point Isolated negative voltage sup...

Страница 13: ...positive voltage supply 11 V to 28 V VEELW Low side phase W VEE voltage test point Isolated negative voltage supply 1 25 V to 7 5 V GNDLW Low side phase W isolated ground VPWR VSUP 12 V DC VPWR low v...

Страница 14: ...drive resistors for each phase high side and low side 4 2 8 Power module pin connections Figure 8 RDGD31603PSMKEVM board bottom UM11697 All information provided in this document is subject to legal di...

Страница 15: ...protection functions are included for design of high reliability systems ASIL C D It meets the stringent requirements of automotive applications and is fully AEC Q100 grade 1 qualified 4 2 9 2 GD3160...

Страница 16: ...e W phase G_HU Gate high side U phase G_HV Gate high side V phase G_HW Gate high side W phase G_LU Gate low side U phase G_LV Gate low side V phase G_LW Gate low side W phase NTC1 Negative temperature...

Страница 17: ...ide control from fiber optic receiver inputs Table 6 Translator board jumper definitions 4 5 Schematic board layout and bill of materials The schematic board layout and bill of materials for the RDGD3...

Страница 18: ...available for the kit To quickly check that the microcode is programmed and the board is functioning properly plug the KL25Z into the computer open FlexGUI and verify that the software version at the...

Страница 19: ...aded firmware is stored in non volatile memory until the reset button is hit on the FRDM KL25Z There is no need to repeat this process upon every power up and there is no loss of data associated with...

Страница 20: ...97 RDGD31603PSMKEVM three phase inverter kit Figure 13 Kit selection UM11697 All information provided in this document is subject to legal disclaimers NXP B V 2021 All rights reserved User manual Rev...

Страница 21: ...gs by selecting Settings from the File menu Figure 14 GUI settings menu The Loader and Logs settings are shown below Figure 15 Loader settings UM11697 All information provided in this document is subj...

Страница 22: ...ccess settings by selecting Settings from the File menu The Register Map and Tabs settings are shown below Figure 17 Register map settings UM11697 All information provided in this document is subject...

Страница 23: ...Tabs settings Command Log window The Command Log area informs the user about application events Figure 19 Command log area UM11697 All information provided in this document is subject to legal disclai...

Страница 24: ...e shown Read and automatically poll INTB pins INTA pins are added for GD3160 Control pins set values to a default state FSENB enable disable fail safe enable EN_PS enables fly back supply on EVB at 17...

Страница 25: ...aw ADC and converted values Figure 23 Analog tab functionality Register map Registers are grouped according to function with independent lines to read and write the registers Registers can be set to r...

Страница 26: ...check box selected Figure 24 Register map Gate Drive tab Allows setting of parameters related to the gate drive controls are disabled when not in config mode Provides a more intuitive visual way to se...

Страница 27: ...ng of parameters related to current sense Provides a more intuitive visual way to set parameters All settings are automatically synchronized with the register controls UM11697 All information provided...

Страница 28: ...ted to desat and segmented drive Provides a more intuitive visual way to set parameters All settings are automatically synchronized with the register controls Figure 27 Desat and segmented drive tab U...

Страница 29: ...28 Overtemperature tab Undervoltage threshold tab Allows setting of parameters related to undervoltage threshold Provides a more intuitive visual way to set parameters All settings are automatically...

Страница 30: ...n be cleared Status mask registers can be modified when in configuration mode Figure 31 Status tab Pulse tab Used for double pulse short circuit and PWM testing Select desired T1 T2 and T3 timings for...

Страница 31: ...ranslator board reviewed in Section4 4 Check PWM control signal Ensure that proper PWM signal is reaching GD3160 Monitor EXT_PWML TP14 and EXT_PWMH TP15 for commanded PWM state Check FSENB status see...

Страница 32: ...hold setting CONFIG1 Adjust overcurrent filter setting CONFIG1 PWM or FSSTATE rising edge has longer delay than falling edge Check translator output voltage versus GD3160 VDD voltage Low translator ou...

Страница 33: ...oring high voltage DC link supply Load coil for double pulse and short circuit testing Phase U only Note To enable short circuit testing two resistors R43 R56 must be pulled from PWMALT phase U signal...

Страница 34: ...Figure 5 for polarity and location Check and adjust auxiliary supplies 1 Set each VEE voltage in the range 1 25 V to 7 5 V using the six left most potentiometers shown in Fig 5 For example adjust R239...

Страница 35: ...driver for Insulated Gate Bipolar Transistors http www nxp com GD3160 3 MPC5777C ultra reliable MCU for automotive and industrial engine management http www nxp com MPC5777C 4 MPC5744P ultra reliable...

Страница 36: ...written individual agreement In case an individual agreement is concluded only the terms and conditions of the respective agreement shall apply NXP Semiconductors hereby expressly objects to applying...

Страница 37: ...PSMKEVM three phase inverter kit NXP wordmark and logo are trademarks of NXP B V UM11697 All information provided in this document is subject to legal disclaimers NXP B V 2021 All rights reserved User...

Страница 38: ...14 Fig 8 RDGD31603PSMKEVM board bottom 14 Fig 9 Module connection pins 15 Fig 10 Freedom development platform 16 Fig 11 Translator board 17 Fig 12 FRDM KL25Z setup and interface 18 Fig 13 Kit selecti...

Страница 39: ...14 4 2 9 Advanced IGBT gate driver 15 4 2 9 1 General description 15 4 2 9 2 GD3160 features 15 4 2 10 IGBT pin connections 15 4 3 Kinetis KL25Z Freedom board 16 4 4 3 3 to 5 0 V translator board 17...

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