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Flue connection

19. Flue connection

The prerequisite for perfect operation of the furnace is a correctly dimensioned flue.
Dimensioning is effected in accordance with DIN 4705 in consideration of DIN 18160 and based on the
boiler and burner outputs. 
For operation on a sliding basis, provide flues as per DIN 18160 part, group 1. The flue gas mass flow
of the total rated heat output must be factored into the calculation. The effective flue height is counted from
burner level. Furthermore, we refer you to the statutory building regulations of the individual German fed-
eral states. 
Select a flue design which minimises the danger of condensation or of a cold flue inner wall. 

For exact adjustment and stabilisation of the flue draught we recommend the installation 
of a draught limiter.

Thus:

any draught fluctuations are equalised

moisture in the flue is largely excluded

stoppage losses are reduced.

Connection pieces should be introduced into the flue with a gradient of 30° or 45° viewed in flow direction.
It is best to provide flue gas pipes with thermal insulation.

20. Flue gas thermometer

For flue gas temperature monitoring the heating system should be equipped with a flue gas thermometer.
The higher the flue gas temperature, the greater the flue gas loss.
Rising flue gas temperatures indicate increasing deposits that will reduce the degree of combustion effi-
ciency. In the event of an increasing flue gas temperature have the heating installation cleaned and read-
justed by a skilled person. 

21. Maintenance

Depending on the quality of the oil used, we recommend the following maintenance intervals:

After more than 3 days downtime:

drain off residual water and sludge through the water drain cock in the burner tank,

Monthly:

Clean the filter in the supply tank or the unit tank and strainer on the floating suction unit

Remove and clean the feed pump filter

Remove sludge and residual water from the supply tank or unit tank

The quantity can be determined by using water indication paste and a gauging rod

Clean the photocell

Clean the ignition electrode and baffle plate and blow out the nozzle with compressed air, check the 
spacing between the ignition electrodes (refer to checking dimensions for ignition electrodes)

Annually (before or after the heating period):

Carry out monthly maintenance as described

Clean the heating cartridges in the burner tank

Clean the ignition electrodes and baffle plate, blow out the nozzle with compressed air and check the 
spacing between the ignition electrodes

Clean the burner tank, supply tank and unit tank thoroughly.

Содержание G100 Universal

Страница 1: ...G100 Universal Oil Burner Installation Maintenance Manual...

Страница 2: ...ge and burner 5 10 Connecting to power supply 5 11 Compressed air connection 5 12 Oil pump 6 13 Installing the oil line 6 14 Setting the ignition electrodes 6 15 Control unit 7 16 Table of settings 8...

Страница 3: ...mounting unit separate operating instructions technical information flange seal Near wear free compressed air atomising nozzles are pre fitted at the factory 3 Operating instructions This technical i...

Страница 4: ...mbustion process The burner blower supplies the secondary air which is added to the atomised spray at the baffle plate This ensures full combustion and operational reliability At the oil temperature i...

Страница 5: ...it as indicated in the wiring diagram HEED LOCAL REGULATIONS Use flexible wiring Overcurrent protection configuration The overcurrent protection devices must be rated for the electrical current range...

Страница 6: ...adjustment 13 Installing the oil line Install oil lines filters and floating suction unit from the supply pump to the supply tank For installation in the open air or on outside walls the lines must b...

Страница 7: ...llowing a mains power failure The control unit indicates a fault if an external light source is detected during the pre aeration cycle after expiration of the safety cycle The control unit may only be...

Страница 8: ...deviate Adjustment is required in any case due to the system design For initial start up fill the burner tank up to the oil mark by hand Caution If the oil level is too high the float switch will swi...

Страница 9: ...an be used as guide values Higher viscosity fuels require higher air pressures 18 Combustion air flow rate Setting the combustion air flow rate 2 Ideal values Soot index according to Bacharach 1 O2 4...

Страница 10: ...a flue gas thermometer The higher the flue gas temperature the greater the flue gas loss Rising flue gas temperatures indicate increasing deposits that will reduce the degree of combustion effi cienc...

Страница 11: ...thermostat STB H11 Ext status lamp H13 Ext fault indication lamp K1 Relay M1 Burner motor P11 Ext operating hours counter Q1 Heater power switch S1 Micro switch overflow protection S2 Level micro swit...

Страница 12: ...in burner tank encrusted or faulty Clean or replace the heating cartridge and thermocouple in the burner tank Burner starts without pre ventilating Solenoid valve sticking in open position Replace No...

Страница 13: ...13 E 04 2000 G 16 11 10 Exploded view drawing spare parts list 24 Exploded view drawing spare parts list ZBZ_2 278...

Страница 14: ...4 x 10 x 2 50 37 50 10788 27 Solenoid valve R1 4 SV04 1 36 90 11583 27 Solenoid valve coil 1 47 90 24686 28 Thread reducing adaptor 1 4 1 8 1 47 90 11303 29 Solenoid valve oil tank connecting tube 1 4...

Страница 15: ......

Страница 16: ...G100 Universal Oil Burner 07 11 Enertech Limited P O Box 1 Vines Lane Droitwich Worcestershire WR9 8NA tel 44 0 1905 794331 fax 44 0 1905 794017 email info nu way co uk web www nu way co uk...

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