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10

ELECTRICAL CONNECTIONS

 WARNING:

ELECTRICAL SHOCK, FIRE OR

EXPLOSION HAZARD

Failure to follow safety warnings exactly could 

result in serious injury or property damage.
Improper servicing could result in dangerous 

operation, serious injury, death or property 

damage.
Before servicing, disconnect all electrical power 

to furnace.
• Before servicing, disconnect all electrical 

power to the air handler.

•  When servicing controls, label all wires prior 

to disconnecting. Reconnect wires correctly.

•  Verify proper operation after servicing.

• Electrical connections must be in compliance with 

all applicable local codes and ordinances, and with 

the current revision of the National Electric Code  

(ANSI/NFPA 70).

•  For Canadian installations, the electrical connections and 

grounding shall comply with the current Canadian Electrical 

Code (CSA C22.1 and/or local codes).

Pre-Electrical Checklist

 Verify the voltage, frequency, and phase of the supply 

source match the specifications on the unit rating plate.

 Verify that the service provided by the utility is sufficient 

to handle the additional load imposed by this equipment. 

 Verify factory wiring is in accordance with the unit wiring 

diagram (

Figure 15 (page 20

). Make sure the connections 

didn’t loosen during shipping or installation.

Line Voltage

• 

An electrical disconnect must be located within sight 

of and readily accessible to the unit

. This switch shall 

be capable of electrically de-energizing the outdoor unit. 

See unit data label for proper incoming field wiring. Any 

other wiring methods must be acceptable to authority 

having jurisdiction.

•  It is recommended that the line voltage to the unit be 

supplied from a dedicated branch circuit containing the 

correct fuse or circuit breaker for the unit.

•  Overcurrent protection must be provided at the branch 

circuit distribution panel and sized as shown on the unit 

rating label and according to applicable local codes. See 

the unit rating plate.

•  The installer should become familiar with the wiring diagram/

schematic before making any electrical connections to the 

unit. See the unit wiring label or 

Figure 15 (page 20)

.

•  Use only copper wire for the line voltage power supply 

to this unit. Use proper code agency listed conduit and a 

conduit connector for connecting the supply wires to the 

unit. Aluminum supply wire may be used if a heater kit is 

installed.

•  If replacing any of the original wires supplied with the unit, 

the replacement wire must be copper wire consisting of 

the same gauge and temperature rating.

•  Provide power supply for the unit in accordance with the 

unit wiring diagram, and the unit rating plate. Use UL listed 

conduit and conduit connectors for connecting the supply 

wires to the unit and for proper grounding. Field supplied 

bushings for the power supply cables must be added to 

support and protect the power supply cables. 

•  All 208/230 Volt units are shipped from the factory wired for 

240 volt operation. For 208V operation, remove the lead 

from the transformer terminal marked 240V and connect 

it to the terminal marked 208V.

Thermostat Connections

•  Thermostat connections shall be in accordance with the 

instructions supplied with the thermostat. The thermostat 

used with this equipment must operate in conjunction 

with any installed accessories. Typical AC and air handler 

hookups are shown in 

Figure 12 (page 18)

.

 CAUTION:

Isolation must be maintained from the external 

Class 2 output of any transformer in a cooling 

circuit. Use a thermostat with isolating contacts 

to prevent inter-connection of Class 2 outputs.

•  Where local codes require that the thermostat wiring must 

be routed through a conduit or raceway, splices can be 

made inside the unit; however, all wiring must be NEC 

Class 1 and separated from incoming power leads.

•  The thermostat should be mounted about 5 feet above the 

floor on an inside wall. DO NOT install the thermostat on 

an outside wall or any other location where its operation 

may be adversely affected by radiant heat from fireplaces, 

sunlight, or lighting fixtures, and convective heat from 

warm air registers or electrical appliances. Refer to the 

thermostat manufacturer’s instruction sheet for detailed 

mounting and installation information.

•  Install the grommet, which is packed with the unit, in the 

hole for low-voltage wires. Properly connect the low-voltage 

wiring between the thermostat, outdoor unit, and control 

board. 

NOTE:

 When the low voltage wires are positioned 

in this grommet, the grommet will prevent chafing and/or 

shorting of the low voltage leads.

Grounding

 WARNING:

The unit cabinet must have an uninterrupted or 

unbroken electrical ground to minimize personal 

injury if an electrical fault should occur. Do not 

use gas piping as an electrical ground!

This unit must be electrically grounded in accordance with 

local codes or, in the absence of local codes, with the National 

Electrical Code (ANSI/NFPA 70) or the CSA C22.1 Electrical 

Code. Use the grounding lug provided in the control box for 

grounding the unit.

Control Board

The control board in the air handler controls the timing 

sequence of the elements. The board is equipped with a 3 

second blower on delay and a 15 second blower off delay in 

heating and a 40 second blower off delay in cooling.

See 

Figure 14 (page 19)

 and  

Table 8, (page 17)

 for control 

board modes and actions.

Twinning

These instructions are to be used when connecting two 

B64 air handlers (1.5 - 4 ton) to a common single stage A/C 

Содержание B64BM Series

Страница 1: ...as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious inj...

Страница 2: ...10 Control Board 10 Twinning 10 Line Low Voltage Connections 11 Heater Kits 11 Electronic Air Cleaner EAC 11 STARTUP ADJUSTMENTS 11 Before You Start the Unit 11 Air Circulation 11 Running the Blower C...

Страница 3: ...s manual during the installation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recomm...

Страница 4: ...ent Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the overallductdesigninthedeterminationofthetot...

Страница 5: ...ance be sure to install all the needed gaskets and grommets around penetrations into the air handler such as for electrical wiring AIR HANDLER INSTALLATION B64 series air handlers are shipped ready fo...

Страница 6: ...Right Installations 1 Remove the coil access door Unscrew the line set tube close off plate from the front left cabinet rail 2 Slide the coil and drain pan assembly out of the unit 3 Remove the sheet...

Страница 7: ...ult in equipment damage personal injury or death The installer should make every effort to ensure the field installed refrigerant containing components of the system have been installed in accordance...

Страница 8: ...htenanadditional1 4turnusingtwowrenches The movement of the two lines will show how much the nut is tightened If a torque wrench is used tighten to 10 12 ft lbs or 14 16 Nm Connecting the Linesets The...

Страница 9: ...d tubing or pvc pipe and adequately trapped Both drain tubes must have a minimum diameter of 3 4 and be trapped separately IMPORTANT Failure to install a trap may result in condensation overflowing th...

Страница 10: ...plate Use UL listed conduit and conduit connectors for connecting the supply wires to the unit and for proper grounding Field supplied bushings for the power supply cables must be added to support and...

Страница 11: ...on is sized properly Verify filter is properly and securely installed IMPORTANT Before starting the unit install the initial charge on units that are factory shipped with a nitrogen holding charge 1 R...

Страница 12: ...locations are shown in Figure 11 page 15 If any component of the air handler must be replaced use only factory authorized replacement parts specified in the Replacement Parts List provided online WAR...

Страница 13: ...caution when preparing coils for field connections If repairs makeitnecessaryforevacuationandcharging it should only be attempted by qualified trained personnel thoroughly familiar with this equipmen...

Страница 14: ...11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A CABINET SIZE H W A DETAIL D A 43 5 16 14 3 16 12...

Страница 15: ...Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Filter Door Upper Door Assembly Lower Door Assem...

Страница 16: ...s for maximum recommended external static pressure Table 4 B64BM Airflow Data With Horizontal Drain Pan DRY COIL ESP 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 18K A CABINET Low 760 722 676 622 561 492 414 330 M...

Страница 17: ...tly Blower off after 15 second delay W1 Y AUX HEAT ON 5 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 10 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 15 KW Stage...

Страница 18: ...R C E O Y Thermostat Typical Heat Pump with Standard Air Handler Heat Pump NOTE Jumper between W2 E is required when no OD T Stat is used W1 Y G R C Air Handler W1 Y G R C R C Y W2 O W2 NOTE See step...

Страница 19: ...19 LED 1 BLWDTC BLWDTC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 Figure 14 Single Stage Control Board...

Страница 20: ...G RELAY RELAY Y L2 L1 EAC COOL HEAT W G R C R C L2 L1 7 6 5 4 3 2 1 1 COM 2 CAP 3 CAP 4 HI 5 MED 6 LOW 240 24 V 208 COM TRANSFORMER R C LOCATION OF T CONNECTOR MOTOR 3 SPEED 4 PIN PLUG 18 BLOWER LIMIT...

Страница 21: ...21...

Страница 22: ...22...

Страница 23: ...23...

Страница 24: ...t according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installin...

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