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8

1. Remove the cap from the end of the liquid line.

2. Verify pressurization by depressing the Schrader valve 

on the end of the liquid line. Listen for any escaping gas. 

If there is no pressure, test the coil for leakage.

•  If leakage is found, clearly mark the location of the leak 

and return the coil to the distributor for processing.

•  If no leaks are found, the coil may be installed.
3. Depress the valve to relieve all pressure from the coil.

4. Remove and discard the valve core.

 CAUTION:

To prevent damage to the unit or internal 

components, it is recommended that two 

wrenches be used when loosening or tightening 

nuts. Do not over tighten!

5. Using two wrenches, loosen the nut and distributor body 

as shown in 

Figure 6

Turn the assembly nut counter-clock-

wise until the orifice body halves are seperated.

6. Insert a light-gauge wire hook between the distributor body 

and the restrictor orifice while being careful not to scratch 

either part. Carefully remove the restrictor orifice from the 

distributor body. See 

Figure 7

.

7. Check the actual size of the new orifice. 

NOTE:

 The size 

is stamped on its side. Do not use pin gauges to measure 

the orifice diameter.

8. Insert the new orifice into the distributor body, rounded 

end down. See 

Figure 8

.

 CAUTION:

To prevent damage to the unit or internal 

components, it is recommended that two 

wrenches be used when loosening or tightening 

nuts. Do not over tighten!

9. Realign the assembly nut on the distributor body and hand 

tighten both components. Mark a line on both bodies and 

then tighten an additional 1/4 turn using two wrenches. The 

movement of the two lines will show how much the nut is 

tightened. If a torque wrench is used, tighten to 10-12 ft. 

lbs. or 14-16 Nm.

Connecting the Linesets

The steps in the Orifice Removal & Installation section 

must be performed before the linesets are connected.

IMPORTANT NOTES FOR HORIZONTAL OR 

DOWNFLOW INSTALLATIONS WITH TXV VALVE:

•  The sensing bulb must be located flush against the 

suction line for optimum heat transfer.

•  Avoid attaching the sensing bulb to the lowest part of 

the suction line where condensate may accumulate.

•  Do not locate the sensing bulb on vertical sections of 

the lineset.

•  For horizontal lines, the bulb should not be located at 

12 or 6 o’clock position of the suction line. The best 

location is at 4 or 8 o’clock.

•  For additional information on proper sensing bulb 

locations, please refer to the valve manufacturer’s 

instructions.

Figure 6. 

Loosening of Nut & Distributor Body

Figure 7. 

Restrictor Removal from Distributor Body

Figure 8. 

Installation Of New Orifice

1. Remove grommets from line set holes.

 CAUTION:

It is recommended that a wet rag be wrapped 

around the suction line in front of the close off 

plate or the sensing bulb (if TXV is installed) 

before applying heat. Failure to keep components 

cool during brazing may result in structural 

damage, premature equipment failure, or possible 

personal injury.

2. Cut off the heat shrink and remove the plug from the suction 

line.

3. Route and cut both lineset tubes to proper length in 

accordance with the outdoor unit specifications. Verify the 

ends are round, clean, and free of any burrs.

4. Position grommet on line set with sufficient distance away 

from brazing area. Brazing processes can permanently 

damage grommets.

Содержание B64BM Series

Страница 1: ...as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious inj...

Страница 2: ...10 Control Board 10 Twinning 10 Line Low Voltage Connections 11 Heater Kits 11 Electronic Air Cleaner EAC 11 STARTUP ADJUSTMENTS 11 Before You Start the Unit 11 Air Circulation 11 Running the Blower C...

Страница 3: ...s manual during the installation service and operation of this unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recomm...

Страница 4: ...ent Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the overallductdesigninthedeterminationofthetot...

Страница 5: ...ance be sure to install all the needed gaskets and grommets around penetrations into the air handler such as for electrical wiring AIR HANDLER INSTALLATION B64 series air handlers are shipped ready fo...

Страница 6: ...Right Installations 1 Remove the coil access door Unscrew the line set tube close off plate from the front left cabinet rail 2 Slide the coil and drain pan assembly out of the unit 3 Remove the sheet...

Страница 7: ...ult in equipment damage personal injury or death The installer should make every effort to ensure the field installed refrigerant containing components of the system have been installed in accordance...

Страница 8: ...htenanadditional1 4turnusingtwowrenches The movement of the two lines will show how much the nut is tightened If a torque wrench is used tighten to 10 12 ft lbs or 14 16 Nm Connecting the Linesets The...

Страница 9: ...d tubing or pvc pipe and adequately trapped Both drain tubes must have a minimum diameter of 3 4 and be trapped separately IMPORTANT Failure to install a trap may result in condensation overflowing th...

Страница 10: ...plate Use UL listed conduit and conduit connectors for connecting the supply wires to the unit and for proper grounding Field supplied bushings for the power supply cables must be added to support and...

Страница 11: ...on is sized properly Verify filter is properly and securely installed IMPORTANT Before starting the unit install the initial charge on units that are factory shipped with a nitrogen holding charge 1 R...

Страница 12: ...locations are shown in Figure 11 page 15 If any component of the air handler must be replaced use only factory authorized replacement parts specified in the Replacement Parts List provided online WAR...

Страница 13: ...caution when preparing coils for field connections If repairs makeitnecessaryforevacuationandcharging it should only be attempted by qualified trained personnel thoroughly familiar with this equipmen...

Страница 14: ...11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A CABINET SIZE H W A DETAIL D A 43 5 16 14 3 16 12...

Страница 15: ...Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Filter Door Upper Door Assembly Lower Door Assem...

Страница 16: ...s for maximum recommended external static pressure Table 4 B64BM Airflow Data With Horizontal Drain Pan DRY COIL ESP 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 18K A CABINET Low 760 722 676 622 561 492 414 330 M...

Страница 17: ...tly Blower off after 15 second delay W1 Y AUX HEAT ON 5 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 10 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 15 KW Stage...

Страница 18: ...R C E O Y Thermostat Typical Heat Pump with Standard Air Handler Heat Pump NOTE Jumper between W2 E is required when no OD T Stat is used W1 Y G R C Air Handler W1 Y G R C R C Y W2 O W2 NOTE See step...

Страница 19: ...19 LED 1 BLWDTC BLWDTC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 Figure 14 Single Stage Control Board...

Страница 20: ...G RELAY RELAY Y L2 L1 EAC COOL HEAT W G R C R C L2 L1 7 6 5 4 3 2 1 1 COM 2 CAP 3 CAP 4 HI 5 MED 6 LOW 240 24 V 208 COM TRANSFORMER R C LOCATION OF T CONNECTOR MOTOR 3 SPEED 4 PIN PLUG 18 BLOWER LIMIT...

Страница 21: ...21...

Страница 22: ...22...

Страница 23: ...23...

Страница 24: ...t according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the product Safety should always be the deciding factor when installin...

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