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151B0801 R5 3/28/2006

 

4

as to not allow twisting or sagging of the 
cabinet. Position the supports so as to 
not interfere with accessing the burner 
and blower compartments. Suggestion; 
as a measure to prevent fuel oil from 
accumulating in locations other than the 
fire pot, as could be the case in the event 
of nozzle drip, install the furnace with an 
approximate 2 degree slope from the oil 
burner casing towards the fire pot. 

AIR CONDITIONING 

If the furnace is used in conjunction with 
air conditioning, the furnace shall be 
installed in parallel with or upstream from 
the evaporator coil to avoid condensation 
in the heat exchanger. In a parallel 
installation, the dampers or air controlling 
means must prevent chilled air from 
entering the furnace. If the dampers are 
manually operated, there must be a 
means of control to prevent the operation 
of either system unless the dampers are 
in the full heat or full cool position. The 
air heated by the furnace shall not pass 
through a refrigeration unit unless the 
unit is specifically approved for such 
service. 

Generally, a six-inch clearance between 
the air conditioning evaporator coil and 
the heat exchanger will provide adequate 
airflow through the evaporator coil. 

The blower speed must be checked and 
adjusted to compensate for the pressure 
drop caused by the evaporator coil. 
Refer to Appendix B for recommended 
wiring and electrical connections of the 
air conditioning controls. 

COMBUSTION AIR 

When a furnace is installed in the full 
basement of a typical frame or brick 
house, infiltration is normally adequate to 
provide air for combustion and draft 
operation. If the furnace is installed in a 
closet or utility room, two (2) ventilation 
openings must be provided connecting to 
a well ventilated space (full basement, 
living room or other room opening 
thereto, but not a bedroom or bathroom). 
One opening shall be located 6" from the 
top and bottom of the enclosure at the 
front of the furnace. For furnaces located 
in buildings of unusually tight 
construction, such as those with high 
quality weather stripping, caulking, 
windows and doors, or storm sashed 
windows, or where basement windows 
are well sealed, a permanent opening 
communicating with a well ventilated 
attic or with the outdoors shall be 
provided, using a duct if necessary. Size 
all of the openings and associated 
ductwork by the standards provided in 

the latest Oil Installation Code editions; 
NFPA 31 in the United States, CAN/CSA 
B139 in Canada. Take all fuel burning 
appliances in the area into consideration 
when calculating combustion and 
ventilation air requirements. 

The Model CAS-2B-90E Furnace Boot 
manufactured by Field Controls, Inc. may 
be used with the furnace to obtain 
combustion air directly from outdoors. 
Use of this device does not alter the 
need for ventilation air; however, it does 
provide a good direct source of 
combustion air and is connected directly 
to the oil burner. 

NOTE: THE VACUUM RELIEF VALVE 
(VRV) INCLUDED IN THIS KIT MUST 
BE USED IN CONJUNCTION WITH 
THE FURNACE BOOT. 

CHIMNEY VENTING 

The chimney must be sized correctly and 
be in good repair. If the chimney is 
oversized, there is a high risk of the flue 
gases condensing resulting in damage to 
the chimney and other venting parts. 
This problem may be corrected by the 
use of an appropriately sized chimney 
liner. 

If the chimney serves the 

O4HD-091A

 

furnace only, the vent should be sized at 
4-inch minimum, 5-inch maximum. If the 
chimney serves the 

O4HD-140A

 furnace 

only, the vent should be sized at 4-inch 
minimum, 6-inch maximum. The data 
provided in Table 3 is based on 
dedicated venting. If the furnace is to be 
co-vented with other appliances, refer to 

NFPA 211, 

Standard for Chimneys, 

Fireplaces, Vents, and Solid Fuel-
Burning Appliances,

 NFPA 31, 

Standard for the Installation of Oil 
Burning Equipment

 or CAN/CSA 

B139

,

 

Installation Code For Oil Burning 
Equipment

 for correct sizing information. 

NOTE:  This furnace is approved for 
use with L-Vent. 

NOTE:  Maximum temperature for L-
Vent is 575°F (300°C). 

IMPORTANT

: The chimney must be 

capable of providing sufficient draft at all 
times for the safe removal of the 
products of combustion. 

The chimney should be tested under 
“winter” conditions; doors and windows 
closed, all other fossil fuel burning 
appliances on, clothes dryer on, 
bathroom fans on, etc. If the chimney 
cannot overcome the competition for air, 
it will be necessary to access the reason 

for it, and take corrective action. If the 
chimney is correctly and in good repair, it 
will probably be necessary to re-evaluate 
the availability of combustion and 
ventilation air, and take corrective action. 

The flue pipe should be as short as 
possible with horizontal pipes sloping 
upward toward the chimney at a rate of 
one-quarter inch to the foot. The flue 
pipe should not be smaller in cross 
sectional area than the flue collar on the 
furnace. The flue pipe should connect to 
the chimney such that the flue pipe 
extends into, and terminates flush with 
the inside surface of the chimney liner. 
Seal the joint between the pipe and the 
lining. The chimney outlet should be at 
least two feet above the highest point of 
a peaked roof. All unused chimney 
openings should be closed. Chimneys 
must conform to local, provincial or state 
codes, or in the absence of local 
regulations, to the requirements of the 
National Building Code. 

See Figure 2 and Table 2 for common 
chimney problems and their remedies. 

 

THE FURNACE MUST BE 
CONNECTED TO A FLUE HAVING 
SUFFICIENT DRAFT AT ALL TIMES 
TO ENSURE SAFE AND PROPER 
OPERATION OF THE APPLIANCE. 

The flue pipe must not be routed through 
concealed space, because it must be 
visually checked for signs of 
deterioration during the annual 
inspection and servicing. The flue pipe 
must not pass through any floor or 
ceiling, but may pass through a wall 
where suitable fire protection provisions 
have been installed. In the United States, 
refer to the latest edition of NFPA 31 for 
regulations governing the installation of 
oil burning equipment. In Canada, refer 
to the latest edition of CAN/CSA B139 
for rules governing the installation of oil 
burning equipment. 

 

Содержание O4HD-091A-12-FA

Страница 1: ...WER ECM 8 FURNACE CONTROLS 9 OIL BURNER 9 FURNACE INSTALLATION SET UP 11 MAINTENANCE AND SERVICE 12 OPERATING INSTRUCTIONS 12 TABLE A 1 BECKETT OIL BURNER SET UP 13 TABLE A 2 DIRECT DRIVE BLOWER SET U...

Страница 2: ...f Oil Burning Equipment as well as in accordance with local codes In Canada the installation of the furnace and related equipment shall be installed in accordance with the regulations of CAN CSA B139...

Страница 3: ...able 1 Installation on a combustible floor requires a clearance of 1 inch Using a noncombustible material such as one inch thick channel iron or similar material can do this The furnace must be suppor...

Страница 4: ...VRV INCLUDED IN THIS KIT MUST BE USED IN CONJUNCTION WITH THE FURNACE BOOT CHIMNEY VENTING The chimney must be sized correctly and be in good repair If the chimney is oversized there is a high risk o...

Страница 5: ...on extension cord Change to straight or to long offset I Two or more openings to the same chimney Found by inspection from basement The least important opening must be closed using some other chimney...

Страница 6: ...urnace may be installed with a one pipe system with gravity feed or lift The maximum allowable lift on a single line system is 8 feet Lift should be measured from the bottom outlet of the tank to the...

Страница 7: ...tory is fed into pre programmed algorithms in the microprocessor to determine the correct motor output required to maintain constant airflow regardless of external static pressure The microprocessor a...

Страница 8: ...ng the dipswitch combination displayed in Table 5 This fan on delay can be set at 30 60 90 or 120 seconds This provides a delay between the burner ignition and blower start up to eliminate excessive f...

Страница 9: ...efficiency PREPARATIONS Drill a test port in the venting ideally at least 2 flue pipe diameters away from the furnace breeching if venting horizontally from the furnace or from the flue pipe elbow if...

Страница 10: ...s ducts the inside radius of elbows etc The supply air temperature should be measured at a point where the thermometer will be well within the air stream near the furnace supply air outlet Usually the...

Страница 11: ...tele spout oiler This oiler has a long flexible plastic spout DO NOT OVER LUBRICATE Excess oil may result in premature electric motor failure Inspect the blower fan Clean it if necessary Oil Burner Ma...

Страница 12: ...f air passing through the oil burner combustion chamber breeching etc up the chimney between burner cycles NOTE THE USE OF THIS CONTROL CAN OCCASIONALLY CAUSE POST COMBUSTION NOZZLE DRIP TABLE A 2 DIR...

Страница 13: ...w 1622 1602 1541 1499 1433 0 1 1 1215 1214 1214 1207 1204 1 0 0 1128 1108 1101 1095 1089 1 0 1 988 987 981 978 938 O4HD 091A V F 11 10 DD 9 6 50 80 F 0 0 0 788 787 781 777 756 1 1 0 1800 1800 1800 180...

Страница 14: ...ir Width A Depth B Height C D x E Side F x G Bottom Dia Height H Filter Perm Ship Weight lb O4HD 091A 22 31 50 1 2 20 1 2 x 20 14 x 22 14 x 22 5 42 16 x 25 x 1 190 O4HD 140A 22 31 58 1 8 20 1 2 x 20 1...

Страница 15: ...151B0801 R5 3 28 2006 15 APPENDIX A WIRING DIAGRAM O4HD 091A 12 FA and O4HD 140A 16 FA...

Страница 16: ...151B0801 R5 3 28 2006 16 APPENDIX B WIRING DIAGRAM O4HD 091A V F and O4HD 140A V F...

Страница 17: ...JURY PROPERTY DAMAGE OR DEATH ACCESSORIES The EFTB has provisions for supplying 115 volt power to an electronic air cleaner EAC as well as 115 volts to a line voltage humidifier or humidifier step dow...

Страница 18: ...park for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitored If...

Страница 19: ...noid Valve LED Diagnostic Light RETURNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE R7184 SEQUENCE OF OPERATION LOCKOUT STATE R7184 Shuts off bu...

Страница 20: ...0 seconds b Burner motor is de energized Even though thermostat is still calling for heat c If circulator fan has started it continues through the selected heat fan off delay period Established flame...

Страница 21: ...t existing call for heat a Circulator fan turns off when heat fan off delay time is complete b Normal operation resumes electronic fan timer control is in standby mode awaiting next thermostat command...

Страница 22: ...shooting IMPORTANT Due to the potential hazard of line voltage only a trained experienced service technician should perform the troubleshooting procedure PRELIMINARY STEPS Check the diagnostic light f...

Страница 23: ...ce the R7184 control If the indicator light turns off replace cad cell bracket assembly Burner starts Trouble is in thermostat circuit Check thermostat wiring connections If connections are clean and...

Страница 24: ...Step 7 6 Reset oil primary control by pushing in and releasing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of th...

Страница 25: ...each time a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the device has reset NOTE Disable function P...

Страница 26: ...ht a maximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section No fuel oil Check fuel oil supply Check that all hand ope...

Страница 27: ...r radiator Poor alignment between oil burner blast tube and fire pot Check alignment Blast tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surf...

Страница 28: ...re rise Slow down blower fan if necessary Supply air temperature too cool Excessive duct losses Check supply air ductwork Seal leaky joints and seams Insulate ductwork if necessary Fan control fan on...

Страница 29: ...151B0801 R5 3 28 2006 29 PARTS...

Страница 30: ...Filter 16 x 25 x 1 Permanent 2180023 23 Filter Frame End Support 5592B2 24 Junction Box 28723 25 Junction Box Cover 28722 26 Blower Assembly Complete Direct Drive 3 4 hp ECM O4HD 091A V F 30381 26a Bl...

Страница 31: ...unit 29161 20 Clean out Cover 2 per unit 29162 21 Filter Frame 16 x 25 x 1 18020 22 Filter Frame End Support 5592B2 23 Air Filter 16 x 25 x 1 Permanent 2180023 24 Junction Box 28723 25 Junction Box Co...

Страница 32: ...e Installed Contractor Contact Address Postal Code Telephone No After Hours No Service Contractor if different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier Oil S...

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