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8

FURNACE INSTALLATION

NOTE: 

These Installation procedures are suggested for 

typical furnace installations. Since each installation is 
different, the sequence of instructions may differ from 
the actual installation. Only qualifi ed HVAC technicians 
should install this furnace.

The installer must be familiar with and comply with all 
codes and regulations applicable to the installation of 
these heating appliances and related equipment. In 
the absence of local codes, the installation must be in 
accordance with the current provisions of one or more of 
the following standards.

• Federal Manufactured Home Constructions & Safety 

Standard (H.U.D. Title 24, Part 3280.707[a][2])

•  American National Standard (ANSI-119.2/NFPA-501C) 

for all recreational vehicle installations.

•  American National Standard (ANSI-Z223.1/NFPA-54) 

and/or CAN/CSA B149 for all gas-fi red furnace models.

• American National Standard (ANSI-Z95.1/NFPA-31) 

and/or CSA B139 for all oil-fi red furnace models.

•  American National Standard (ANSI-C1/NFPA-70) and/or 

CSA 22.1 Canadian Electric Code Part 1 for all electrical 
fi eld wiring.

•  Units have been researched under standards UL 307A 

& B, UL727-1999, ANSI Z21.47b/CSA 2.3b-2008, and 
CSA B140.10.

General Information

•  The furnace must be leveled at installation and attached 

to a properly installed duct system. 

Do not use the back 

of the furnace for return air. 

See page 7 for circulating 

requirements.

• The furnace must be installed so that all electrical 

components are protected from water.

•  The dimensions of the room or alcove must be able to 

accommodate the overall size of the furnace and the 
installation clearances listed in Table 1 and Figure 3 
(page 6)

• The furnace must be installed upstream from a 

refrigeration system.

• The M1 Series gas and M5 Series oil furnace is 

certifi ed for use on wood fl ooring or supports, but must 
be installed on top of a duct connector. This factory 
supplied accessory must be installed in the fl oor cavity 
and attached to the supply air duct before the furnace 
is installed.

Locating & Cutting Duct Openings

Floor cut-outs and fuel line holes must be carefully located 
to avoid misalignment of the furnace, and vent piping. To 
locate standard ducts see Figure 6 (page 9). For round 
ducts, see Figure 7.
1.  Measure 10” from the rear wall or alcove and mark the 

centerline of the cut-out on the fl oor.

2.  Using the centerline as a starting point, draw the rest 

of the duct cut-out to the dimensions shown in Figures 
6 or 7.

3.  Cut out the fl oor opening 1/16” larger than the actual 

cutout drawn. This will allow some clearance when 
installing the duct connector.

4. Measure from the top of the fl oor down to the top of 

the supply air duct to obtain the depth of the fl oor 
cavity. 

NOTE: 

The depth of the fl oor cavity shown as 

“X” in Figure 9 (page 9) will determine the correct duct 
connector.

5.  Determine which duct connector to use from Table 3 

(page 9).

6.  Measure and drill gas hole and cut out for cooling coil 

(if applicable). See Figures 6 or 7.

Standard Duct Connector Installation

The standard duct connector is designed for use on ducts 
12” in width. However ducts narrower than 12” may not 
allow suffi cient clearances for this type of installation. For 
an alternate installation method, see page 9.

1. Center the duct connector in the fl oor opening with 

bottom tabs resting on top of the supply air duct.

2.  Mark the cut-out area on the supply air duct by tracing 

around the connector tabs (Figure 8, page 9) of the 
duct connector.

3. Remove the duct connector and cut out the marked 

area of the supply air duct 1/4” larger the actual cutout 
drawn.

4.  Install the duct connector back in the fl oor opening with 

the bottom tabs extending into the supply air duct.

5. Install the mounting plate (Figure 8) under the back 

side of the duct connector. Align the screw holes in 
both components.

6.  Secure the duct connector and the mounting plate to 

the wood fl oor with appropriate size screws.

7. Bend the connector tabs on the bottom of the duct 

connector upwards and as tight as possible against 
the supply air duct.

8. Bend both tabs up 90° on the mounting plate. See 

Figure 10 (page 10)

9.  Seal all connections with industrial grade sealing tape 

or liquid sealant.

NOTE: 

Requirements for sealing ductwork vary 

from region to region. Consult with local codes for 
requirements specifi c to your area.

Содержание M1B 066

Страница 1: ...hbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit...

Страница 2: ...pling 20 STARTUP ADJUSTMENTS 21 Operating Instructions Direct Ignition M1M 22 How to Shut Off Gas Direct Ignition 22 Operating Instructions Oil Gun M5S 22 Operating Instructions Gas Gun M1B 22 How to...

Страница 3: ...the current revision of the National Fuel Gas Code NFPA54 ANSIZ223 1 ortheNaturalGasandPropane Installation Code CAN CGA B149 1 CE g n rateur d air chaud doit tre install conform ment aux instructions...

Страница 4: ...equipment Behard wired batterypoweredorboth ShallcomplywithNFPA720 2005Edition c A product approved vent terminal must be used and if applicable a product approved air intake must be used Installation...

Страница 5: ...he overall size of the furnace and the installation clearances listed in Table 1 and in Figure 4 page 6 Alcove installations minimum 18 clearance at front of furnace shall be provided for future servi...

Страница 6: ...e 0 Side Clearance to Furnace Cabinet Provide min 235 sq in 1516 cm open free area in front or side wall 2 or In closet door located at top center or bottom CLOSET DOOR 6 152 mm Top Clearance Provide...

Страница 7: ...n the floor or ceiling registers serving the return air duct system must be at least 235 in2 At least one register should be located where it is not likely to be covered by carpeting boxes and other o...

Страница 8: ...ellineholesmustbecarefullylocated to avoid misalignment of the furnace and vent piping To locate standard ducts see Figure 6 page 9 For round ducts see Figure 7 1 Measure 10 from the rear wall or alco...

Страница 9: ...es X FLOOR OPENING FLOOR CAVITY SUPPLY AIR DUCT Figure 9 Floor Cavity Alternate Attachment Method The standard duct connector is designed for use on ducts 12 in width However if there is insufficient...

Страница 10: ...urn air distributionsystemasshowninFigures14 15 page11 1 Remove furnace outer door s and bottom fuel line knockout 2 Placefurnaceontoductconnectorandcenterwithfloor opening 3 Slideontomountingplate Bo...

Страница 11: ...in the minimum and maximum range of the Roof Jack listed in Table 4 Application Notes FAW FAWT SAW and SAWT Series Roof Jacks with a 5 diameter inner vent pipe may be used with all models of M1 Series...

Страница 12: ...ve along the center line of furnace and floor opening See Figure 19 2 Cut ceiling and roof holes Ceiling 8 3 4 222 mm diameter Roof 9 3 8 238 mm diameter Installing The Roof Jack 1 Apply caulking comp...

Страница 13: ...inent location inside manufactured home until on site installation 4 The four warning tags supplied must be installed as follows To weather cap To fuel line connection point Gas or furnace burner Oil...

Страница 14: ...operly connected as shown in Figure 25 Route all electrical wiring to the left side of the furnace See Figure 24 For installation of A Cabinet furnaces allow sufficient slack in the wiring if an optio...

Страница 15: ...above the control panel 2 Connectthethermostatwirestothefurnacelowvoltage pigtails see Figure 25 3 Connect low voltage circuit to the wall thermostat 4 A hole may be made in the furnace cabinet to eas...

Страница 16: ...or property damage This furnace may be installed with left right or bottom gas entry When connecting the gas supply provide clearance between the gas supply line and the entry hole in the furnace casi...

Страница 17: ...t pressure Pressure is reduced to 3 1 2 W C by the pressure regulator in the gas valve The maximum inlet pressure for the valve is 7 W C and the minimum inlet pressure is 4 5 W C For L P gas pressure...

Страница 18: ...o Line system should only be used if vertical lift exceeds 8 feet 1 Install the oil feed line as outlined in steps 1 6 below 2 Install the oil pump bypass plug in the bottom return port 3 Route the re...

Страница 19: ...P gas Use the following procedure for gas conversion of the burner Atmospheric Direct Ignition Furnaces 1 Follow the instructions How to Shut Off Gas page 22 2 Disconnect the gas pipe union and the el...

Страница 20: ...nace installation A flue gas sample may be taken from the heat exchanger which is located behind the hole of the top front of blower compartment 1 Turn off all electric power to the appliance 2 Remove...

Страница 21: ...sonne ne r pond appeler le service des incendies AVERTISSEMENT STARTUP ADJUSTMENTS PLEASE READ ALL SAFETY INFORMATION BEFORE LIGHTING THE FURNACE WARNING Before placing the furnace in service it must...

Страница 22: ...est setting 2 Turn off all electric power to the appliance before servicing unit 3 Set the furnace On Off Switch to OFF Honeywell Figure 30 Turn gas control knob clockwise to OFF Robertshaw Figure 31...

Страница 23: ...mbustion Air CAUTION Combustionairadjustmentmustbemadeonly by a qualified technician Improper air adjust ment may cause unsafe operation explosion and or fire asphyxiation If the input to the furnace...

Страница 24: ...the gas valve 3 Aftera45secondpurge theignitorisenergizedfora30 second warm up period After warm up the gas valve opens NOTE The time for ignition is approximately 6 seconds after which the gas valve...

Страница 25: ...ch must be set in the ON position for the furnace to operate If blower operation is not desired the furnace On Off switch may be set in the OFF position to cut the electrical power to the furnace See...

Страница 26: ...RX1 scale Normal reading should be 40 75 ohms If above or below this rating at room temperature change ignitor 3 Check for continuity from ignitor receptacle to burner Control Module is Powered Ignito...

Страница 27: ...attheigniterterminals andthere is no ignition the igniter is likely defective and needs to be replaced 3 If the stops flashing burner turns on but the control locks out again check the cad cell If the...

Страница 28: ...L1 neutral reversed or L1 voltage not present on L1 Flame Status A Yellow LED labeled Flame is provided to indicate flame status When flame is sensed the flame LED is lit If flame sense is weak yello...

Страница 29: ...roper furnace operation Excessive ice formation could restrict the combustion air supply to the burner causing inefficient burner operation If excessive ice has formed on the air inlet or exhaust port...

Страница 30: ...26 43 0 3 x x 1 4 3 M1BC 066 66 53 26 43 0 3 x x 1 2 4 M1BB 086 86 68 18 37 0 3 x x 1 4 3 M1BC 086 86 68 18 37 0 3 x x 1 2 4 M5SB 066 66 56 0 3 50 Gph x Burner Model AF 10 1 4 3 M5SC 066 66 56 0 3 50...

Страница 31: ...45 4 41 8 40 1 38 5 37 0 35 5 34 1 32 7 31 4 30 2 M1M 070 Orifice Size Nat Gas 24 25 26 27 27 28 28 29 29 30 Orifice Size LP 42 42 43 43 43 44 44 45 46 47 Output MBTUH 56 7 52 3 50 2 48 2 46 2 44 4 42...

Страница 32: ...84 43 214 429 86 42 209 419 88 41 205 409 90 40 200 400 92 39 196 391 94 38 191 383 96 38 188 375 98 37 184 367 100 36 180 360 102 35 176 353 104 35 173 346 106 34 170 340 108 33 167 333 110 33 164 3...

Страница 33: ...is required for M1MA models and M1MB 090 A C Heating Speeds Refer to Table 12 A C Blower Selection in the manual BLACK WHITE WHITE BLACK BLACK GREEN RED GRAY WHITE RED LO BLACK HIGH BLUE MED HI ORANGE...

Страница 34: ...RD TERMINAL BUSHING BUSHING BUSHING BUSHING W C IGNITER FROM C WIRE GRAY BLACK BLACK FROM W WIRE BLUE GAS GUN BURNER GV PSO FSG C IND L 1 HSI HSIG L 2 W PSI FSI CONTROL MODULE IGNITER L2 MOTOR L2 L2 L...

Страница 35: ...35...

Страница 36: ...ATE UNIT MODEL UNIT SERIAL Minimum clearances per Table 1 page 6 YES NO Has the owner s information been reviewed with the home owner YES NO Has the literature package been left near the furnace YES N...

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