Final Inspection and Rework Sticker Application
Document #: SM-QTY-F-133
Rev. Level: C
Release
Date:
7/23/08
Page
1
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U/R916 FINAL GOODS INSPECTION
Step 1: SKU
____________
Serial Number,
_____________
Made in:
_______________
M
ECHANICAL
I
NSPECTION
Check Pedals And Cranks For Scratches, Damage, Etc.
Verify Crank Nuts Secure
Verify Seat Moves Freely And Locks In Place (Check Multiple Positions)
Verify All Snap Rings Installed And Seated
Verify Rivnuts Installed And Not Damaged Or Spinning
Verify Resistor Secure, Wires Clear Of Resistor And Moving Parts, And Pull Test Wires
Verify PCB Secure To Frame, Switch Set to “E/B” (Not “S”), And Pull Test Wires
Verify Poly-V Belt Not Damaged And Aligned On Pulleys
Verify Intermediate Shaft Screw Torque With Beam-Type Torque Wrench (20 Ft. Lbs.)
Verify Flywheel Secure To Alternator Shaft
Check Speed Sensor To Sensor Disk Gap (No More Than 1/32 In.)
Verify All Battery Wires Secure With Pull Test
Verify All Recharger Connector Wires Secure With Pull Test
Verify All Alternator Wires Secure With Pull Test
Verify Ground Wire Secure With Pull Test
Verify Mounting Hardware For Intermediate Pulley, Alternator, And Tension Bolt Secure
Verify HTD Belt Not Damaged And Tracking Across Sprockets And Pulley By Turning Crank
P
ASSED
N
AME
D
ATE
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