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IceDry 800/1400

4.5 Where to install the dehumidifier

Select a place where the dehumidifier causes the least disturbance to the cold-storage room activities, while
allowing for maintenance work such as process filter replacement.

When the unit is installed on a base frame, the base frame must be designed in such a way that it can easily be
removed from the cold store/freezer. Make sure openings for forklift are included.

The dehumidifier must be placed so that there is no risk of the process intake and filter icing up. Ice normally
forms near the doors and air-locks of the cold store where warm, humid air flows in.

Install the dehumidifier in such a way that the reactivation air and wet air ducts are as short as possible, max
1.5 m. See section

4.7, Installation examples — cold storage room (freezer)

.

4.6 Ducting

4.6.1 General recommendations

NOTE!

Vibration reduction. If there is a need to for reduction of vibrations from the dehumidifier, contact Munters

for instructions. Refer to standard EN 1299+A1:2008.

Due to the cold surroundings and risk of freezing, it is vital that all ducting are installed according to
instructions. See also

4.7, Installation examples — cold storage room (freezer)

.

To facilitate easy transfer of the dehumidifier out of the cold-storage room for service, all duct connections
should be easily disassembled. Should the dehumidifier, despite this recommendation, be installed in such a
way that it cannot be easily removed for service, it is important that the minimum service space requirements
are met, see

8.1, Dimensions and service space

. A vapour-tight connection between the wall and the duct is vital.

Preferably, polyurethane foam should be used if the temperature is sufficiently high during application.

When installing ductwork between the dehumidifier and the inlet and outlet connections, the following
recommendations should be observed:

The length of ductwork should be kept as short as possible to minimise static air pressure losses.

To maintain performance, all rigid process or reactivation air ductwork joints must be air and vapour
tight.

The design of the duct connections should facilitate easy disconnection of the unit for service outside
the cold-storage room.

Condensation easily builds up on the inside of the duct due to the high humidity of the reactivation air.
To avoid condensation, the ductwork must be insulated.

The process air ductwork should be insulated to prevent condensation from developing on the outside
of the duct whenever the temperature of the air within the duct falls below the dewpoint of the ambient
air through which the ductwork is routed.

The wet air leaving the dehumidifier will easily cause condensation on the inside of the duct walls due to
the high moisture content. This must be avoided by insulating the ducts.

Ensure that access for operation and servicing is not restricted when designing and installing ducting.
For more information, see section

8.1, Dimensions and service space

.

To reduce noise and/or vibration being transmitted along rigid ductwork, good quality, airtight flexible
connections should be fitted.

Ducts mounted directly onto the dehumidifier should be adequately supported to minimise the load and
stress due to the weight and movement of the ducting.

8

Installation

190TGB-1037-G1307

Содержание ICEDRY 1400

Страница 1: ...Original instructions Usermanual IceDry800 1400 Desiccantdehumidifier 190TGB 1037 G1307 MuntersEuropeAB2013 ...

Страница 2: ...bratedtestequipmentis necessary Theserviceandmaintenancemustbe documentedforthewarrantytobevalid AlwayscontactMuntersforserviceorrepair Operating faultscanoccuriftheunitismaintainedinsufficientlyor incorrectly Safety Informationaboutdangersareinthismanualindicated bythecommonhazardsymbol W W WARNING ARNING ARNING Indicatesa possibledangerthatcanleadtopersonalinjury CA CA CAUTION UTION UTION Indica...

Страница 3: ......

Страница 4: ...tions 8 4 6 2 Processairinlet 9 4 6 3 Dryairoutlet duct 9 4 6 4 Reactivation airintake 9 4 6 5 Ductwork forwet airoutlet 10 4 7 Installation examples cold storage room freezer 11 4 8 Electrical connections 13 4 9 Pre startsettings 14 4 10 Pre startchecks 14 4 11 Airflow check and adjustment 15 5 Operation 16 5 1 General 16 5 2 Safety 16 5 3 Quick stop 16 5 4 Operatorpanel 17 5 5 Operating theunit ...

Страница 5: ...usethedehumidifierinasafeandefficientway Readthroughthemanualbeforetheunitisinstalledand used 1 3 Safetyandcautions Everymeasurehasbeentakeninthedesignandmanufactureofthedehumidifiertoensurethatitmeetsthe safetyrequirementsofthedirectivesandstandardslistedintheECDeclarationofConformity Theinformationinthismanualincludessuggestionsforbestworkingpracticeandshallinnowaytake precedenceoverindividualre...

Страница 6: ...n power switch of the unit Do not operate the unit near any heat generating devices orflammableand dangerous materials Do not insert fingers orany other objects into the airvents Allelectrical installations must be carried out by a qualified electrician and in accordance with local regulations Thedehumidifier can restart automatically after a power cut Always set and lock the main power switch in ...

Страница 7: ...ionplate 09 yearofmanufacture 19 weekofmanufacture 190XXX articlenumber XXXXX serialnumber 1 Identificationplate 2 Dryairoutlet 3 Wetairoutlet 4 Processairinlet 5 Reactivationairinlet 1 5 Supervisionofoperation Thedehumidifieriscontrolledandmonitoredfromtheoperatorpanellocatedonthefrontoftheunit 1 6 Faultindications Faultsareclearlyindicatedontheoperatorpanel TheflashingLEDsindicatewhichcomponentt...

Страница 8: ...ardsandestablished requirementsforCE marking 2 2 Principleofoperation 2 1 4 3 Figure2 1Principleofoperation 1 Processair 2 Dryair 3 Reactivationair 4 Wetair Thedesiccantrotorismadeofacompositematerialthatishighlyeffectiveinattractingandretainingwater vapour Therotorisdividedintwozones Theairflowtobedehumidified processair passesthrough therotor slargestzoneandthenleavestherotorasdryair Sincetherot...

Страница 9: ...packaging material in place onthe dehumidifier orto re use the packaging material to provide temporary protection forthe unit during latertransportation to the site and during installation 4 Removeallpackagingmaterialfromtheunit checkcarefullytomakesurethatnodamagehasoccurred duringtransportation 5 AnyvisibledamagemustbereportedinwritingtoMunterswithin5daysandpriortoinstallationof theunit 6 Dispos...

Страница 10: ...is easily formedon the inside of the duct due to thehigh humidity of the reactivation air To avoid condensation the ductwork must beinsulated CA CA CAUTION UTION UTION Activate the main switch forthe dehumidifier as soon as the unit has been installed This allows thebuilt in heater to operate and prevents internal ice formation CA CA CAUTION UTION UTION Beforestarting the unit the reactivation air...

Страница 11: ...sothattheconnectionsareontherightsideoftheunit proceed asfollows W W WARNING ARNING ARNING Ensurethat main power is isolated fromthe dehumidifier priorto changing the orientatin of theprocess and dryair connections B A C D E F 1 Removethetwobolts B securingthefrontpanelandcarefullyremovethepanel 2 Removethetwoboltssecuringtherearpanelandcarefullyremovethepanel 3 Removethetwobolts A andwasherssecur...

Страница 12: ...ments aremet see8 1 Dimensionsandservicespace Avapour tightconnectionbetweenthewallandtheductisvital Preferably polyurethanefoamshouldbeusedifthetemperatureissufficientlyhighduringapplication Wheninstallingductworkbetweenthedehumidifierandtheinletandoutletconnections thefollowing recommendationsshouldbeobserved Thelengthofductworkshouldbekeptasshortaspossibletominimisestaticairpressurelosses Tomai...

Страница 13: ...esfromthedoor opening Thefilterboxcanthenbemovedtotheinletsideoftheduct 4 6 3 Dryairoutletduct Channeloutthedryairfromthedehumidifieranddistributeitsothatitmixeswiththewarm humidairthat normallyentersthecoldstoreabovethedoorsandair locksthatareopenedregularly Installanadjustable damperintheduct 4 6 4 Reactivationairintake Placethereactivationairintakeandfilterboxoutsidethecoldstore Mountthefilterb...

Страница 14: ... Thewetairductmust thereforebeinsulated Horizontalductsmustbeinstalledwithaslightdecline awayfromthedehumidifier todrainaway possiblecondensation Thedeclinemustbeatleast2cm mofduct 5mmdrainholesshouldbemadeatlowpointsoftheducttopreventwateraccumulationintheduct Topreventtheoutgoingwetairfromhumidifyingtheincomingreactivationair thewetairoutletmust beplacedatleast2metresfromthereactivationinlet See...

Страница 15: ...mmendsthefollowinginstallations Ifindoubt contactMuntersforadvice Notetheservicespacerequirementsinsection8 1 Dimensionsandservicespace A B Figure4 2Positionabovedoor airlock A Processairinlet B Dryairoutlet 2 3 m Figure4 3Positionbehindscreen 190TGB 1037 G1307 Installation 11 ...

Страница 16: ...s soon as the unit has been installed This allows thebuilt in heater to operate and prevents internal ice formation Theopeningsofinletandoutletductsmustbewellsealedduringinstallationandoperationstops whenthe dehumidifierisnormallyswitchedoff Thispreventsiceformationinductsanddehumidifiercausedby unintendedventilationandlowtemperatureinthecold storageroom 12 Installation 190TGB 1037 G1307 ...

Страница 17: ...cygivenontheIDplate NOTE Supply voltage must not vary morethan 10 of the specified operating voltage Theunit must beadequately connected to earth Forconnectiondetails refertotheIDplate Electricalcircuitdiagramsorsection8 2 Technicaldata The connectioncableandmainfusesmustbesuitabletotheunitbeinginstalled Connecttheunitwithaflexiblecabletoawallmountedsocket Thiswaytheunitcaneasilybedisconnected fro...

Страница 18: ...etothesystem Alsocheckthatallductsarefreefrom obstaclesblockingtheairpassage 4 Checkthattheincomingpowersupplyvoltageiscorrectandthatthecablesarecorrectlyconnected 5 Afterconnectingtheprocessfantopower checkthefanturningdirection 6 Openthedehumidifier sfrontpanel 7 Startthedehumidifierandcheckthatthefanisturning 8 Switchoffthedehumidifierandcheckthefanjustbeforeitstops Makesureithasaclockwiserotat...

Страница 19: ...ionairflowscanbechangedtotherequiredsetting 2 Startthedehumidifierforapproximately10minutestoallowthereactivationheatertoreachitsnormal operatingtemperature Seesection5 5 Operatingtheunit 3 Checkthatthetemperaturedifferencebetweenreactivationairdownstreamoftheheater andthe regenerationtemperatureisapprox 95 C tolerancelimitis 5 C 4 Ifthetemperaturedifferenceliesoutsideofthetolerancelimit thereacti...

Страница 20: ...reactivation airinlet and wet airoutlet must bethoroughly checked Anyice must be removed To avoid malfunction it is importantto have clear airpassage throughout the ductwork CA CA CAUTION UTION UTION To prevent damage to the fans the unit must not be runforlonger than a few minutes priorto setting uptheprocess and reactivation airflows CA CA CAUTION UTION UTION Do not turnoffthe main power switch ...

Страница 21: ...e unit 2 Reactivation airfan indicator Thereactivationair indicatoris on when the fan isrunning The indicatorwill flash to indicate a fan fault 3 Reactivation airtemperaturedisplay Indicates reactivationair temperature 4 Modeswitch Withthe modeswitch in the MAN position the dehumidifier willoperateinthe manualmode In this modethe unitwill run continuously fullcapacity Withthe modeswitch in the O p...

Страница 22: ...henthe faultwarningindicatorisflashing it indicates that the unithasshut down due to one of the followingfaults being detected Processairfan fault Reactivation airfan fault Drivemotorfault Electricreactivationheater stage1 fault Electricreactivationheater stage2 fault To assist with faultdiagnosis the correspondingindicatorwill be flashing In additionthe remotefaultoutput relaywillbe activated gen...

Страница 23: ...ation waitaminimumof12hourspriortothestart oftheunit 5 5 2 Start 1 Ensurethepowerconnectedindicatorisilluminated 2 OperatethemodeswitchontheOperator spaneltotheMANposition NOTE Thereactivation airfan and reactivation heater will start immediately and will berunning forapprox 5 minutes before the process airfan and the drive motorforthe rotorstart operating 3 Checkthatthefollowingindicatorsareon Po...

Страница 24: ...orsgoout NOTE In orderforthe unit to cool down the reactivation airfan process airfanand thedrive motorwill continue to run afterthe unit has been switched off until the temperature has fallen below 50 C 2 Checkthatwhenthereactivationairtemperaturefallsbelow50 C theprocessairfan reactivationfan anddrivemotorindicatorsgooutandthatthepowerindicatorremainson CA CA CAUTION UTION UTION During stand by ...

Страница 25: ...am 6 3 Serviceoptions Inadditiontocommissioningoftheunittherearefourserviceoptions A D asstandard S Commissioning start up A Inspectionandifnecessarychangeoffilter Generalfunctioncheck B InadditiontoA safetycheckandcapacity temperatureandhumidityregulationmeasurements C InadditiontoB preventivereplacementofsomecomponentsafter3yearsofoperation D InadditiontoC preventivereplacementofsomecomponentsaf...

Страница 26: ... Capacitycheck rotorinspection X X Replacement of HTCOThermostats X Inspectdrivebeltand backing rollers replaceif necessary X X Rotordrivemotorreplacement X Fan revision impellers motors bearings X Switchboard control box operational check X X X X X Check temperaturecontrol sensors X X X X Rotorcovers rotorseals connection piece replacement X Table6 1Serviceandmaintenanceschedule 0 48months NOTE T...

Страница 27: ...inspection X X Replacement of HTCOThermostats X Inspectdrivebeltand backing rollers replaceif necessary X X Rotordrivemotorreplacement X Fan revision impellers motors bearings X Switchboard control box operational check X X X X Check temperaturecontrol sensors X X X X Rotorcovers rotorseals connection piece replacement X Table6 2Serviceandmaintenanceschedule 54 96months NOTE Theunit must beremoved...

Страница 28: ...t Munters CircuitbreakerQM25 trippeddue to a wiringfault Investigate the cause of the fault and rectify Reset QM25 Unit has stopped No 12 does not flash The unithasbeenset to AUTomaticmodeby mistake Setthe modeswitch to MANual and check that the unitstarts Unit has stopped No 12 6 and 7 are flashing If bothindicators 6 and 7 are flashing it indicates that one orboth of the high temperaturecut outs...

Страница 29: ... 12 2 8 and or 9 are flashing Safetydevicehastrippeddue to one of the following Fan motor faultDrivemotorfaultWiring fault Switchon the mainsupplyat the mainpower switch and startthe unitto resetthe faultwarning NOTE Themainpower switch mustbe on forat least 12 hoursbefore the start Thistimeis requiredto letthe internal heatequipmentremove possible icebuilt up If the faultre occurscall Munters Tab...

Страница 30: ...45 Figure8 2Holepattern 1 Processairinlet 3 Reactivationairinlet 2 Dryairoutlet 4 Wetairoutlet Dimensions mm Model A B C ØD ØE ØR F G H J L M N P X 1 Y 1 Z 1 Weight kg IceDry800 715 590 1310 160 125 250 270 232 650 110 232 372 40 295 700 845 50 128 IceDry1400 715 590 1410 200 125 250 270 232 750 110 232 372 40 295 700 845 50 146 1 Spaceforservice 26 Technicalspecification 190TGB 1037 G1307 ...

Страница 31: ... 3 50 Hz 415 V 8 9 14 3 Current Amps Phase 3 60 Hz 230 V 24 4 Current Amps Phase 3 60 Hz 440 V 13 6 Current Amps Phase 3 60 Hz 460 V 13 2 ReactivationHeater Temperatureincreaseacrossheater C 95 95 Reactivation Heater Power kW 4 3 6 3 OtherTechnicalData Operatingrangefordehumidifier ambienttemperature C 25 to 40 25 to 40 Drivemotorpower W 10 10 Heater reactivationfan housing W 240 240 Heater in ele...

Страница 32: ...sefor dB A Lwt 63 125 250 500 1000 2000 4000 8000 Duct1 Na 101 10 2 9 13 20 22 27 33 Duct2 Na 102 3 5 13 20 20 19 21 26 Duct3 Na 94 5 6 5 17 20 21 23 27 Duct4 Na 88 2 6 12 25 31 31 33 35 Room 64 90 1 8 14 16 20 23 26 31 Noisepathstosurroundings 1 Ductworkfordryair 2 Ductworkforprocessair 3 Ductworkforreactivationair 4 Ductworkforwetair SYMBOLS Lwt TotalnoiseleveldB rel 10 12W Lw Noisepowerlevelino...

Страница 33: ...asbeenexposedtochemicalsthataredangeroustotheenvironmenttheriskmustbeassessed Thechemicalscanaccumulateintherotormaterial Takethenecessaryprecautionstocomplywith applicablelegalrequirementsandregulations W W WARNING ARNING ARNING If the rotoris to becut in pieces wear a suitable CEmarked face mask selected and fitted in accordance with the applicable safety standards to protect fromthe dust 190TGB...

Страница 34: ......

Страница 35: ...eatment ul Swietojanska 55 11 81 391 Gdynia Tel 48 58 305 35 17 dh munters pl www munters com pl SPAIN Munters Spain SA AirTreatment EuropaEpresarial Edificio Londres C Playa de Liencres 2 28230 Las Matas Madrid Tel 34 91 640 09 02 marketing munters es www munters es SWEDEN Munters Europe AB AirTreatment P O Box 1150 S 164 26 Kista Tel 46 8626 63 00 avfuktning munters se www munters se SWITZERLAND...

Страница 36: ...www munters com ...

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