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23.0 Optional Free-Cool Modules

Modules for free cooling can connect directly to mechanical or pump modules to utilize the outside air temperature for cooling the water temperature.  
Anytime a free-cool module is used a minimum of 25% glycol concentration should be used.  The water / glycol in these modules use the fin tube coils for 
heat exchange.  Free-cool modules can work as stand alone or connect via a three-pipe header system to mechanical modules to supplement the cooling.  A 
three-way diverting valve which opens and closes based on ambient temperature will either send water through the free cool module or divert water directly 
to the mechanical modules.  The middle header of the free-cool module should be the inlet connection from the building load.  Once water leaves the free-
cool or if the valve to the free-cool is closed, the water goes to the top header.  The top header of the free-cool connects to the first mechanical module so 
water will then flow to the mechanical modules.  Water leaves the mechanical module through the bottom header so the mechanical module bottom header 
will connect with the free-cool module bottom header.  Leaving chilled water can the either exit the chiller through the free-cool module bottom header or 
that header can be capped and water exits out the opposite ends mechanical modules bottom header.

Free-cool module(s) do not communicate directly with mechanical modules.  They can be supplied with either fan cycling controls or VFDs that utilize a Carel 
controller for fan speed control.  Please see Free Cool User Manual for more information

24.0 Optional Glycol Feeder Module

The Airstack Glycol Feeder Module is one section of a multi-module chiller system.  Its purpose is to supply makeup glycol solution to the chilled water loop at 
the suction side of the pump.  Each glycol feeder module is composed of a storage tank and pump assembly, expansion tank, and related control components.

NOTE

:  Do not use the glycol feeder to fill the chilled water loop.  The pump inside the glycol feeder is designed to move low volumes of solution at high 

pressures, not high volumes of glycol solution.  Doing so could burn out the pump motor.

NOTE

:  Before supplying power to the pump, make sure the ball valve to the system is closed. 

Содержание Airstack ASPX Series

Страница 1: ...ASP X Chiller Modules Operation and Maintenance Manual...

Страница 2: ...or Oil Level 8 13 0 Refrigerant Charge Evacuation 8 14 0 Filter Driers 8 15 0 Condenser Fan Control 8 16 0 Superheat Subcooling 8 17 0 Pressure Relief Valve 9 18 0 Annual Maintenance 9 19 0 Compressor...

Страница 3: ...hemoduleMasterControl When theEnteringChilledWatersensorsendsthesignaltotheMasterControlthatCoolingisneeded compressorswillbegintostartandproduceChilledWater The pointatwhichtheEnteringChilledWatertem...

Страница 4: ...tageimbalance It is very important to keep the unbalance between electrical phases to a minimum There will always be one module in the bank that is the Master Module This module contains the Master Co...

Страница 5: ...e Master Module has and Entering Chilled Water Sensor A System Leaving ChilledWater Sensor is shipped in the electrical panel of the Master Module and should be field installed 2 10 after the first mo...

Страница 6: ...ver ChillerModulesuseamechanicalexpansionvalveforrefrigerantcontroltotheevaporator Superheatshouldbesettoapproximately10 12 F TheLiquidLine Solenoid is used to prevent refrigerant migration into the e...

Страница 7: ...age of this manual is an information log sheet for the chiller The log sheet can be used daily weekly or as desired to record operation characteristics of the chiller The information recorded on the l...

Страница 8: ...level should be maintained at 1 8 full To ensure no liquid is present in the oil the crankcase heaters should be on 24 hours before starting of the compressors Factory oil charge volume for each comp...

Страница 9: ...L stainless steel and copper Do not use bleach or hydrochloric or sulfuric acids 18 4 Condenser Coils The condenser side coils should be cleaned periodically of air born debris to maximize efficiency...

Страница 10: ...tothecompressoritisrecommendedthecompressorbereplacedasremovingallthemoisture from the oil is very difficult Replacement of the condenser side heat exchanger the expansion valve and installation of a...

Страница 11: ...icalmodulethroughthebottomheadersothemechanicalmodulebottomheader will connect with the free cool module bottom header Leaving chilled water can the either exit the chiller through the free cool modul...

Страница 12: ...ebottomofthetankandpouritbackintothetankinadifferentlocationmixing the solution PressureGauge Thepressuregaugeshowsthepressurethatthechilledwaterloopisoperatingat ItisalsoshowingwhatthePressureRegulat...

Страница 13: ...mode On a normal application without water valves if you have 10 compressors and flow at a true 10 F DeltaT with setpoints of 55 Up and 45 Lo andVSP at 50 your no load point would be 50 F The last mo...

Страница 14: ...setpoints in system variables Check for flow restriction No Demand Check entering ECHW sensor Check setpoints in system variables Check sensor location 100 Demand all the time Check entering CHW senso...

Страница 15: ...Suct Temp LoChwTemp Fault if any Comp 1 Comp 2 Comp 3 Comp 4 Comp 5 Comp 6 Comp 7 Comp 8 Comp 9 Comp 10 Comp 11 Comp 12 Ent Chw Lvg Chw Demand Capacity System Upset Loset VSP Load Limit Tdiff Index Sy...

Страница 16: ...F162ASP O M 072610 1064 Maple Avenue Sparta WI P 608 366 2400 F 608 366 2450 www multistack com...

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