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8.0 Factory Setup/Commissioning Information

By going to the System Variables Menu and selecting Factory Settings you can access the program type as well as other settings.  To change these settings you 
must enter a password that is available to Authorized Service Technicians by calling Multistack tech support at (608) 366-2400.  

The Standard program should be used on applications where no glycol is present in the chilled water loop.  In this mode the chilled water temp cut out is 34°F.

The Low Temp program should be used in applications that have a minimum of 25% glycol in the chilled water loop.  Cut out on water temp in this mode is 
20°F.

The Low Ambient program should be used for applications when the module(s) will be operating below 45°F ambient temperatures, but no glycol is present.  
If operating below 45°F and glycol is used on the load side the Low Temp program should be used.

Refrigerant Type:  Choose refrigerant type used in the modules. R410a.

Suction Superheat Cut Out: Adjustable from 0-15°F

Variable Flow:  Select Enable if doing variable flow on the chilled water side or Disable if not.  To do variable flow, water control valves must be installed on 
each module between the water header pipe and heat exchanger.

Bypass:  Select enable to leave the valve on the lead module open for minimum flow bypass.  If no valves are installed on the module keep this variable in 
the disable mode.

For information on basic control setup of the modules see the ASPX Chiller User Manual.

9.0 Daily Log Sheet

On the back page of this manual is an information log sheet for the chiller.  The log sheet can be used daily, weekly or as desired to record operation 
characteristics of the chiller.  The information recorded on the log sheet can also be very helpful for diagnosing potential problems in the system.

10.0 Pressure Readings

The operating suction and discharge pressures in the system are directly related to water flow, condenser temperatures, chilled water set-points, and the 
cleanliness of the system.  Standard operating conditions at 95°F ambient with 45°F leaving chilled water should be 450 psig (125°F saturated) for discharge 
pressure and 114 psig (38° saturated) suction pressure.  

All ASPX modules have a high pressure cut out safety device.  Each circuit will cut out on HP when the programmed set limit in the master control is met. 
Standard setting on this is 585 psig. In addition, a backup HP cut out switch is installed on each module. The standard HP cut switch is set at 585 psig for 
R-410A.  

Each ASPX module also has a low pressure safety cut out.  The LP cut out is controlled by a setting in the program of the module. The LP cut out for modules 
with R-410A is 50 psig.

If circuits are faulting on HP faults, you should first check to see that the fans are operating.  If both fans are working check the cleanliness of the condenser 
coil.  

A LP fault is an indication of low refrigerant charge in the system.  If a circuit is going out on an LP fault check the static pressure of the system while the circuit 
is in the off mode.  If pressures are low check the circuit for possible leaks.  The circuit can be pressurized to 15 psig with refrigerant and topped to 160 psig 
with dry Nitrogen.

Содержание Airstack ASPX Series

Страница 1: ...ASP X Chiller Modules Operation and Maintenance Manual...

Страница 2: ...or Oil Level 8 13 0 Refrigerant Charge Evacuation 8 14 0 Filter Driers 8 15 0 Condenser Fan Control 8 16 0 Superheat Subcooling 8 17 0 Pressure Relief Valve 9 18 0 Annual Maintenance 9 19 0 Compressor...

Страница 3: ...hemoduleMasterControl When theEnteringChilledWatersensorsendsthesignaltotheMasterControlthatCoolingisneeded compressorswillbegintostartandproduceChilledWater The pointatwhichtheEnteringChilledWatertem...

Страница 4: ...tageimbalance It is very important to keep the unbalance between electrical phases to a minimum There will always be one module in the bank that is the Master Module This module contains the Master Co...

Страница 5: ...e Master Module has and Entering Chilled Water Sensor A System Leaving ChilledWater Sensor is shipped in the electrical panel of the Master Module and should be field installed 2 10 after the first mo...

Страница 6: ...ver ChillerModulesuseamechanicalexpansionvalveforrefrigerantcontroltotheevaporator Superheatshouldbesettoapproximately10 12 F TheLiquidLine Solenoid is used to prevent refrigerant migration into the e...

Страница 7: ...age of this manual is an information log sheet for the chiller The log sheet can be used daily weekly or as desired to record operation characteristics of the chiller The information recorded on the l...

Страница 8: ...level should be maintained at 1 8 full To ensure no liquid is present in the oil the crankcase heaters should be on 24 hours before starting of the compressors Factory oil charge volume for each comp...

Страница 9: ...L stainless steel and copper Do not use bleach or hydrochloric or sulfuric acids 18 4 Condenser Coils The condenser side coils should be cleaned periodically of air born debris to maximize efficiency...

Страница 10: ...tothecompressoritisrecommendedthecompressorbereplacedasremovingallthemoisture from the oil is very difficult Replacement of the condenser side heat exchanger the expansion valve and installation of a...

Страница 11: ...icalmodulethroughthebottomheadersothemechanicalmodulebottomheader will connect with the free cool module bottom header Leaving chilled water can the either exit the chiller through the free cool modul...

Страница 12: ...ebottomofthetankandpouritbackintothetankinadifferentlocationmixing the solution PressureGauge Thepressuregaugeshowsthepressurethatthechilledwaterloopisoperatingat ItisalsoshowingwhatthePressureRegulat...

Страница 13: ...mode On a normal application without water valves if you have 10 compressors and flow at a true 10 F DeltaT with setpoints of 55 Up and 45 Lo andVSP at 50 your no load point would be 50 F The last mo...

Страница 14: ...setpoints in system variables Check for flow restriction No Demand Check entering ECHW sensor Check setpoints in system variables Check sensor location 100 Demand all the time Check entering CHW senso...

Страница 15: ...Suct Temp LoChwTemp Fault if any Comp 1 Comp 2 Comp 3 Comp 4 Comp 5 Comp 6 Comp 7 Comp 8 Comp 9 Comp 10 Comp 11 Comp 12 Ent Chw Lvg Chw Demand Capacity System Upset Loset VSP Load Limit Tdiff Index Sy...

Страница 16: ...F162ASP O M 072610 1064 Maple Avenue Sparta WI P 608 366 2400 F 608 366 2450 www multistack com...

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