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PARTS BREAKDOWN

Description

Quantity

Part #

WA R N I N G

Only use Powder Cable topcase US with 110V

vibrator motor.

615300-00 MS Topcase Control Unit S4

835069

MS Topcoat M4 manual gun

835015

Trolley Topcoater Single

835019

Trolley, Topcoater, Dual (Not Shown)

Four Power Cables are available (Included with Topcase):

460147

Power Cable topcase EU (Included in 615300-01)

460148

Power Cord CH

(Included in 615300-04)

460150

Power Cable topcase CN (Included in 615300-03)

461881

Power Cord UK

(Included in 615300-05)

PA-18-02-R0 (08/2018)

11 / 52

www.carlisleft.com

INTRODUCTION

Содержание 805600

Страница 1: ...lly read SAFETY PRECAUTIONS and all instructions in this manual Keep this Service Manual for future reference Model 805600 Single 805650 Dual MS Topcoater Speedy Powder Spray System PA 18 02 R0 08 201...

Страница 2: ...ks of their respective owners Inthismanual referenceismadetodifferenttrademarksorregisteredtrademarks Such references do not imply that the manufacturer in question approves this manual in any way or...

Страница 3: ...view Front Corona Mode 24 Pneumatic Settings 24 Electrical Settings 25 Assignment of Keys 25 Overview Front Tribo Mode 26 Pneumatic Settings 26 Assignment of Keys 27 Overview Front Corona Modus in Nm3...

Страница 4: ...Powder Gun 47 Connectable Controllers MS Topcoat Manual Powder Gun 47 Operation 47 Maintenance MS Topcoat M4 Manual Powder Gun 48 Nozzle Change 48 Troubleshooting Guide 50 DECLARATION OF CONFORMITY 5...

Страница 5: ...drawings and appropriate MS Powder equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess resulting...

Страница 6: ...booth ventilation must be kept at the rates required by NFPA 33 EN 50177 EN 50050 2 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable...

Страница 7: ...dvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which requ...

Страница 8: ...re adequate ground contact Operators must not be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator vi...

Страница 9: ...th NFPA 33 and EN 50177 EN 50050 2 Turn the power supply OFF before working on the equipment Test only in areas free of flammable or combustible material Testing may require high voltage to be on but...

Страница 10: ...Optionally thetrolleycanbeequippedwithasecondcontrol device and a second manual powder spray gun which are supplied by a second suction system It is put into operation quickly through a simple struct...

Страница 11: ...15 Trolley Topcoater Single 1 835019 Trolley Topcoater Dual Not Shown 1 Four Power Cables are available Included with Topcase 460147 Power Cable topcase EU Included in 615300 01 1 460148 Power Cord CH...

Страница 12: ...4 Suction System 5 Holder Topcoat M4 6 Solid Tire Item Description TOPCOATER PARTS LIST Item Description 7 Rubber Bummper 8 Hose Bracket 10 Vibrator Motor 12 Extension Holder 14 Cleaning Unit 2 7 5 8...

Страница 13: ...WIRING DIAGRAM OF MS TOPCASE CONTROL MODULE BASIC MODEL 6 bar Inlet Air Pressure Vibrator Control Signals 24VDC 230 110V 50 60Hz PA 18 02 R0 08 2018 13 52 www carlisleft com INTRODUCTION EN...

Страница 14: ...nductive ground connection and an air connection with 6 bars 1 Checkallpowderhoseandelectricalcableconnections 2 Connect the ground wire to true earth ground 3 Plug the connecting cable 4 Connect air...

Страница 15: ...onductive They serve the grounding of the powder injector and the suction sys tem Replace the black air hoses only with original spare parts 4 3 1 620210 Trolley Topcoater Elite Box 1 2 620240 Vibrati...

Страница 16: ...c m W 2 461742 XX Hand Gun Cable Topcoat M4 3 421370 XX Gun Air Hose 4 620120 Velcro Bands Available Gun Cable and Powder Air Hose lengths and ordering information is available in manuals for the resp...

Страница 17: ...IST Part 1 615235 Antikink Hose Ass y 2 615236 Antikink Hose Ass y All Hoses lengths are m When ordered as a complete assembly 610144 the hoses will be shrink wrapped together 1 AIR HOSE SET TOPCOATER...

Страница 18: ...3 h 5 Nm3 h 6 Nm3 h 5 100 WARNING DESCRIPTION INDIVIDUAL PARTS Elite Injector 1 7mm Description TheEliteInjectorisusedinthepowdercoatingtotheairless continuous precisely adjustable powder feed Technic...

Страница 19: ...et Screw M6x1 1 W 413162 4 Dosing Nozzle with O Ring 1 620257 5 Powder Plug 1 426638 6 Lock Nut Intake 1 426639 7 Q D Male 1 8 BSPP 1 426030 8 Hose Nipple 1 8 BSPP 1 412332 9 O Ring Included in 620257...

Страница 20: ...Elbow 10mm Tube Male 1 8 BPST 423450 8 Spring 450198 9 Metric 18 8 Stainless Steel Socket Head Screws M5 x 0 8mm 445111 10 Lock Washer for M5 Screw 425330 11 M6 x 60 Socket Cap Hex Screw 439197 12 O R...

Страница 21: ...th O Ring 1 1 615127 3 O Ring 1 417188 4 Outer Tube with O Ring 3 1 615128 5 Suction Intake with O Ring 6 1 615126 6 O Ring 2 417186 7 Coupling Fitting 1 W 426633 WARNING The wear parts marked in the...

Страница 22: ...ay gun The control unit automatically detects which type of gun is attached The MS topcase S4 control unit is suitable for our new even for our old models It has the following features Digital control...

Страница 23: ...W Fuse 2 5A Permission Protection class IP 64 Interference suppression FN Temperature range 0 C 40 C 32 F 104 F PTB 16ATEX5004 EN50050 2 2013 Pneumatic data Input air pressure 6 bar Compressed air qua...

Страница 24: ...r If a lot of powder output is desired the dosage air is set to be smaller 0 2 0 6 bar Setting the Gun Air The gun air is used to cool the electrode and for ven tilation of the baffle plate Settings f...

Страница 25: ...must set higher In case of over coating or MDF coating the amount of current can be set low Approximately 8 10 A Bottom menu programs Switch to the Programs Bottom cleaning Start cleaning up for pres...

Страница 26: ...the powder cloud If little amount of powder is desired the dosage air is set to be higher 0 6 1 6 bar If a lot of powder output is desired the dosage air is set to be smaller 0 2 0 6 bar 0 1 2 3 4 5 6...

Страница 27: ...amount of current is set higher In case of over coating or MDF coating the amount of current can be set low Approximately 8 10 A NOTE NOTE In case of excessive amount of electricity produced orange pe...

Страница 28: ...ed for setting the kinetic propulsion of the powder cloud Standard Setting 3 6Nm3 h4 Setting the Gun Air The gun air is used to cool the electrode and for ventilation of the baffle plate Standard Sett...

Страница 29: ...proximately 70 kV Metallic powders are set about 50 60 kV Setting the current control Thecurrentregulationhasagreatinfluenceonthechargeon thepowder Asarule littleelectricityisused Approximately 20 A I...

Страница 30: ...lations Fuse Prim Fuse 2 5A Pre Installed Connect Manual Gun Manual powder gun Corona Manual Controller Cable Corona Gun Connect Powder Gun Manual powder gun Tribo Manual Controller Cable Tribo Gun Co...

Страница 31: ...2 0V DC 3 and 4 are not connected 5 Extern Start Corona 6 Extern Start Tribo 4 Extern Start Wash Earth 3 24V DC 1 Vibrator 230V AC 2 Vibrator 0V AC IN OUTPUT CONNECT IN OUTPUT CONNECT LINE POWER LINE...

Страница 32: ...ting device must be electrically interlocked with the exhaust system of the powder coating The powder coating device must be switched on only when the cabin is running Set the air conditioning off and...

Страница 33: ...keyboard will be called automatically Select Program After switching on the desired program must be selected For this pressthebuttonPROGRAMS Theprogram menuopens Select the Program by pressing the num...

Страница 34: ...a name for the program Make sure that no programs are overwritten NEW PROGRAM PROGRAMS 4 Select the desired number and give the program a name By pressing on the field a keyboard will be called autom...

Страница 35: ...tion of this manual and press the DELETE PROGRAM button Back To The Overview With the WORK button it s at any time possible to switch back to the work view home screen PROGRAMS DELETE PROGRAM SAVE PRO...

Страница 36: ...ghts up At the controller module you can see the value Program Change by the Manual Powder Gun 0 1 2 3 4 5 6 0 10 20 30 60 70 100 40 50 80 90 0 10 20 30 60 70 100 40 50 80 90 0 1 2 3 4 5 6 bar bar A P...

Страница 37: ...or can be set Standby Mode The powder applicator turns off with the OFF button When theOFFbuttonlightsupred workpiecescannotbecoated CAUTION If the powder is provided from an external source do not tu...

Страница 38: ...sed for the second coating Area 2 Fluid Box And Cleaning In this area the specified setting of the fluid box and clean ing process can be set Setting The Injector Type Selectseithertheolderinjectortyp...

Страница 39: ...t 1 Powder residues must regularly be cleaned off of workpiece hangers 2 Connect the grounding cable to the control unit WARNING Sparks between workpiece and hangers may arise if hooks or other hanger...

Страница 40: ...opcoat M4 manual receives power from a controller which powers a cascade that generates a high voltage DC charge to the electrode creating an electrostatic field between the nozzle and the target One...

Страница 41: ...ed Air Quality According ISO 8573 1 Residual water content in compressed air max 1 3 g m3 with a dew point of 7 C Residual oil in the compressed air max 0 01 mg m3 Air throughput max 5 20 m3 h Ambient...

Страница 42: ...gun 2 Operator panel 3 Nozzle nut 4 Flat spray nozzle 5 Trigger 6 Connector cable Controller 7 Connection powder hose MS TOPCOAT M4 MANUAL PARTS BREAKDOWN 3 4 1 2 5 6 7 PA 18 02 R0 08 2018 42 52 www...

Страница 43: ...a negative charge on the individual powder particles Since these particles have the same charge as the spray gun they are repelled distributed in a fine cloud and de posited evenly on the grounded wor...

Страница 44: ...through freely Flat fan nozzle The gun air is used to cool the electrode in the flat spray nozzle Round spray nozzle The gun air is used to cool the electrode and to ventilate the round spray nozzle H...

Страница 45: ...nings COMMISSIONING AND OPERATION OF MS TOPCOAT M4 MANUAL POWDER GUN CAUTION NOTE Before you begin the installation and commissioning take a moment to familiarize yourself with the relevant manuals Ch...

Страница 46: ...t Manual Controller Powder Gun Powder gun air hose Gun air Manual Controller Black powder gun Powder hose Powder Manual powder Powder hose injector gun connector Quick release Connect Powder Injector...

Страница 47: ...ct via a quick coupling This enables a rapid plugging and unplugging powder hose by a spring The electrical connection is permanently assembled 1 Quick disconnect button 2 Powder hose connection 3 Gun...

Страница 48: ...n of powder 3 4 1 2 2 3 4 1 2 NOZZLE CHANGE Removing the nozzle 1 CleanthepowdergunasdescribedaboveinInterruption of work 2 Pull of nozzle 1 from the nozzle tube 3 WARNING Wear parts in the powder gun...

Страница 49: ...s are clean and undamaged Do not clean the nozzles with solvent Under all circumstances the manual powder guns must be dismounted for cleaning Connection cable etc There can be no guarantee for the sa...

Страница 50: ...ctor nozzle propelling nozzle in the injector Worn nozzle system Replace fuse Contact MS Service Contact MS Service Contact MS Service See chapter Grounding See chapter Grounding Check the air supply...

Страница 51: ...ticular BGI 764 Identification Topcase M4 A4 PTB 16 ATEX 5004 PTB 16 ATEX 5003 IP64 85 C EN 50050 2 EN 50050 2 EN 50177 This Declaration of conformity incorporation is issued under the sole responsibi...

Страница 52: ...arlisle Fluid Technologies Inc 2018 Carlisle Fluid Technologies Inc All rights reserved For technical assistance or to locate an authorized distributor contact one of our international sales and custo...

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