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1.0 GENERAL INFORMATION

Thank you for selecting the ProStar solar controller. This second generation ProStar adds new
features and protections using highly advanced technology. Morningstar’s patented PWM battery
charging algorithm has also been further optimized for longer battery life and improved system
performance.

Many functions of the ProStar are unique. Although the ProStar is very simple to use, please take
the time to read this operator’s manual and become familiar with the controller. This will help you
to make full use of the many advantages the ProStar can provide for your solar system.

2.0 IMPORTANT SAFETY INFORMATION

”Always Put Safety First“ 

• Be very careful when working with batteries. Wear eye protection. Have fresh water

available to wash and clean any contact with battery acid.

• Charge only lead-acid batteries that are properly sized for the system.

• Explosive battery gasses can be present during charging. Be certain there is enough

ventilation to release the gasses.

• Use insulated tools and avoid metal objects near the batteries.

• Carefully read the battery manuals and other equipment manuals before installing

the solar system. Observe ALL precautions when working with batteries and power
electronics. 

• Fuses or DC disconnects may be required in the system. These protective devices

are not part of the ProStar controller.

• Avoid large voltage drops in the battery wires. Use the Battery Sense connection for

best battery charging and system performance.

• Do not allow water to enter the controller.

• Avoid touching the controller heat sink. Under certain operating conditions, the heat

sink can become hot.

• Install the controller in a vertical position with adequate space for ventilation.

• Ensure that the system is properly grounded.

• SAVE these instructions for future reference.

3.0 QUICK START INSTRUCTIONS

This section provides a brief overview of how to get started using the ProStar controller. However,
please review the entire manual to ensure best performance and years of trouble-free service.

1. Mount the ProStar to a vertical surface. Allow space above and below the controller

for air flow. The heat sink MUST be in a vertical (up & down) position.

2. Make sure the Solar and Load currents will not exceed the ratings of the ProStar

version being installed.

RSPSupply  -  1-888-532-2706 -  www.RSPSupply.com

http://www.RSPSupply.com/p-8569-Morningstar-PS-30M-PG-Charge-Controller-12/24V-30A.aspx

Содержание ProStar PS-15

Страница 1: ...Voltage 12 24V 12 24V 48V Digital Meter Option yes yes standard Positive Ground Option no yes yes PROSTAR VERSIONS INCLUDED IN THIS MANUAL 1098 Washington Crossing Road Washington Crossing PA 18977 U...

Страница 2: ...136 6 01 153 4 14 105 3 50 89 inches mm 2 17 55 18 4 57 PROSTAR DIMENSIONS RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 8569 Morningstar PS 30M PG Charge Controller 12 24V 30A...

Страница 3: ...8 7 0 OPERATION 10 7 1 Operator s Tasks 10 7 2 Operations Functions 11 7 3 Protections 11 7 4 Inspection Maintenance 12 7 5 Special Features 12 8 0 BATTERY CHARGING INFORMATION 13 8 1 ProStar Charging...

Страница 4: ...ipment manuals before installing the solar system Observe ALL precautions when working with batteries and power electronics Fuses or DC disconnects may be required in the system These protective devic...

Страница 5: ...volts The controller selects 12 or 24 volts at start up 9 Observe the LEDs and digital meter if provided to confirm normal operation 10 It is recommended that the system be properly grounded 4 0 LED...

Страница 6: ...The push button next to the digital display can disconnect the Load or both Load and Solar A second push of the button will return the controller back to normal operation LOAD OFF A brief push of the...

Страница 7: ...detected To terminate the self test push the button The self test can be repeated to confirm the result Error List E0I Rotary switch battery selection failure E03 Voltage reference test failed circui...

Страница 8: ...efully observe the LEDs at each connection The LEDs will indicate proper polarity and a good connection 6 2 INSTALLATION STEPS Refer to the wiring connection diagram in section 3 0 STEP 1 Mounting Ins...

Страница 9: ...battery charging and control Both Sense wires must be connected A small wire size 18 AWG or larger can be used for the Sense because the current is very low Note that the middle 2 terminals are for s...

Страница 10: ...a 8 32 UNC or M4 screw 0 136 hole provided The Solar Battery and Load negative terminals are all connected together inside the ProStar per UL recommendations No switching or measurement is done in the...

Страница 11: ...ching noise and filters noise output A properly grounded system will also minimize noise If noise is present in a telecom or radio load refer to section 7 5 below 7 3 PROTECTIONS The ProStar is fully...

Страница 12: ...e temperature sensor and the green LED at J12 Instructions are provided with the remote probe The ProStar will automatically select the remote probe for battery temperature compensation if it is insta...

Страница 13: ...he battery life Gel cells are not equalized 8 2 SELECT BATTERY TYPE The Battery Type rotary switch allows selection of 1 of 3 charging algorithms These are broadly defined as the following battery typ...

Страница 14: ...nts are 2 times for 24V and 4 times for 48V 9 0 TESTING AND TROUBLESHOOTING 9 1 SELF DIAGNOSTICS If your ProStar includes the optional digital meter refer to section 5 4 for how to perform a self test...

Страница 15: ...and the battery This is a common cause of undercharging batteries See section 6 2 to connect the Battery Sense Check the condition of the battery Determine if the battery voltage falls at night with n...

Страница 16: ...the load will reduce the voltage at the load Check the LED indications on the ProStar If the red status LED is on the load has been disconnected due to low battery voltage LVD This is a normal protec...

Страница 17: ...R 11 4 12 6 R to Y BATTERY SETPOINTS 25 C Gel Sealed Flooded LVD 11 4 11 4 11 4 LVD reconnect 12 6 12 6 12 6 PWM regulation 14 0 14 15 14 4 Float 13 7 13 7 13 7 Equalization N A 14 35 14 9 15 1 HVD so...

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