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14

Battery Sense:

Good battery performance requires accurate charging. Voltage drops

in the battery power cables can distort the battery charging. The Sense wires
eliminate the voltage drops for optimized charging.

Temperature Compensation:

Four control setpoints (25°C reference) are

compensated for temperature (PWM regulation, float, equalization, high voltage
disconnect). The charging is compensated by –5 mV/°C /cell (–30mV/°C for a 12V
battery). Compensation is limited to minus 30°C.

Remote Temperature Probe:

An optional probe is available to measure temperature

at a location away from the controller. This requires soldering 2 wires to the ProStar
PCB. See section 7.5.

Battery Equalization:

Sealed

Flooded

Calendar – 25 days

Equalization voltage

14.35

14.9

Cumulative time

1 hour

1 hour

Time starts above (V)

14.3

14.6

Battery History

(flooded only)

Battery voltage falls below (V)

N/A

11.7

Equalize voltage

15.1

Cumulative time

2 hours

Time starts above (V)

14.6

Reset 25-day calendar

yes

The above battery setpoints are 2 times for 24V, and 4 times for 48V.

9.0 TESTING AND TROUBLESHOOTING

9.1 SELF-DIAGNOSTICS

If your ProStar includes the optional digital meter, refer to section 5.4 for how to perform a self-
test of the ProStar. This will test for almost all failure modes of the ProStar and display any faults
that are found. 

If the self-diagnostic test indicates that no failures were found, it is very likely that the problem is
with the solar system or battery.

9.2 TECHNICAL SUPPORT

Additional technical information and support can be found at Morningstar’s Website:

www.morningstarcorp.com

9.3 TESTING WITH A POWER SUPPLY

The ProStar can be tested with a power supply used in place of either the solar array input or the
battery. To avoid damage to the ProStar, observe the following cautions:

• Current limit the power supply to no more than half the ProStar rating.

• Set the power supply to 15 volts DC or less for 12V systems (30V for 24V systems

and 60V for 48V systems).

• Connect only one power supply to the controller.

Failure to follow these precautions may void the warranty.

RSPSupply  -  1-888-532-2706 -  www.RSPSupply.com

http://www.RSPSupply.com/p-8569-Morningstar-PS-30M-PG-Charge-Controller-12/24V-30A.aspx

Содержание ProStar PS-15

Страница 1: ...Voltage 12 24V 12 24V 48V Digital Meter Option yes yes standard Positive Ground Option no yes yes PROSTAR VERSIONS INCLUDED IN THIS MANUAL 1098 Washington Crossing Road Washington Crossing PA 18977 U...

Страница 2: ...136 6 01 153 4 14 105 3 50 89 inches mm 2 17 55 18 4 57 PROSTAR DIMENSIONS RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 8569 Morningstar PS 30M PG Charge Controller 12 24V 30A...

Страница 3: ...8 7 0 OPERATION 10 7 1 Operator s Tasks 10 7 2 Operations Functions 11 7 3 Protections 11 7 4 Inspection Maintenance 12 7 5 Special Features 12 8 0 BATTERY CHARGING INFORMATION 13 8 1 ProStar Charging...

Страница 4: ...ipment manuals before installing the solar system Observe ALL precautions when working with batteries and power electronics Fuses or DC disconnects may be required in the system These protective devic...

Страница 5: ...volts The controller selects 12 or 24 volts at start up 9 Observe the LEDs and digital meter if provided to confirm normal operation 10 It is recommended that the system be properly grounded 4 0 LED...

Страница 6: ...The push button next to the digital display can disconnect the Load or both Load and Solar A second push of the button will return the controller back to normal operation LOAD OFF A brief push of the...

Страница 7: ...detected To terminate the self test push the button The self test can be repeated to confirm the result Error List E0I Rotary switch battery selection failure E03 Voltage reference test failed circui...

Страница 8: ...efully observe the LEDs at each connection The LEDs will indicate proper polarity and a good connection 6 2 INSTALLATION STEPS Refer to the wiring connection diagram in section 3 0 STEP 1 Mounting Ins...

Страница 9: ...battery charging and control Both Sense wires must be connected A small wire size 18 AWG or larger can be used for the Sense because the current is very low Note that the middle 2 terminals are for s...

Страница 10: ...a 8 32 UNC or M4 screw 0 136 hole provided The Solar Battery and Load negative terminals are all connected together inside the ProStar per UL recommendations No switching or measurement is done in the...

Страница 11: ...ching noise and filters noise output A properly grounded system will also minimize noise If noise is present in a telecom or radio load refer to section 7 5 below 7 3 PROTECTIONS The ProStar is fully...

Страница 12: ...e temperature sensor and the green LED at J12 Instructions are provided with the remote probe The ProStar will automatically select the remote probe for battery temperature compensation if it is insta...

Страница 13: ...he battery life Gel cells are not equalized 8 2 SELECT BATTERY TYPE The Battery Type rotary switch allows selection of 1 of 3 charging algorithms These are broadly defined as the following battery typ...

Страница 14: ...nts are 2 times for 24V and 4 times for 48V 9 0 TESTING AND TROUBLESHOOTING 9 1 SELF DIAGNOSTICS If your ProStar includes the optional digital meter refer to section 5 4 for how to perform a self test...

Страница 15: ...and the battery This is a common cause of undercharging batteries See section 6 2 to connect the Battery Sense Check the condition of the battery Determine if the battery voltage falls at night with n...

Страница 16: ...the load will reduce the voltage at the load Check the LED indications on the ProStar If the red status LED is on the load has been disconnected due to low battery voltage LVD This is a normal protec...

Страница 17: ...R 11 4 12 6 R to Y BATTERY SETPOINTS 25 C Gel Sealed Flooded LVD 11 4 11 4 11 4 LVD reconnect 12 6 12 6 12 6 PWM regulation 14 0 14 15 14 4 Float 13 7 13 7 13 7 Equalization N A 14 35 14 9 15 1 HVD so...

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