background image

5

3. Connect the 

Battery

first. Observe that the Battery Status LEDs blink in sequence

one time. Torque all the ProStar terminals tightly, but do not exceed 35 in-ib.

4. Connect the battery 

Sense

. This is recommended, but not required, if the battery is

located more than 5 meters from the controller.

5. Connect the 

Solar

. With sunlight, the green 

Charging

LED will light.

6. Connect the 

Load

. If there is a fault, the LEDs will begin blinking. Refer to section

4.0 of this manual to identify the fault.

7. Select the proper charging for the battery being used. Turn the rotary switch with a

screwdriver to the 

Battery Type

printed on the label. The Battery Status LEDs will

blink 1, 2 or 3 times depending on the Battery Type selected.

8. For 12 or 24 volt systems, the ProStar will automatically select the system voltage. If

the system is 24 volts, first confirm that the battery is above 15.5 volts. The controller
selects 12 or 24 volts at start-up.

9. Observe the LEDs and digital meter (if provided) to confirm normal operation.

10.   It is recommended that the system be properly grounded.

4.0 LED INDICATORS

The 4 LEDs in the lower label indicate system status and various faults. These functions are
described below.

CHARGING 

(LED 1 – green)

ON:

battery charging during sunlight (always on during sunlight)

OFF:

normal during night (off during sunlight indicates solar reverse polarity or
overcurrent)

BATTERY STATUS 

(LEDs 2 – 4)

GREEN: ON

indicates battery is near full charge

BLINKING 

indicates PWM charging (regulation)

YELLOW: ON

indicates battery at middle capacity 

RED:

BLINKING

indicates a low charge state and a low voltage load disconnect

(LVD) warning

ON

indicates the load has been disconnected (LVD)

SENSE

+

+

+

BATTERY

LOAD

PV

+

+

1

UP

TEMP. SENSOR

CHARGING

 BATTERY STATUS

BLINK:

 LOW

ON:

 LVD

4

2

3

1

BATTERY

TYPE

1

 

– 

GEL

2

 

– 

SEALED

3

 

– 

FLOODED

3

10

6

5

BATTERY

5

7

9

RSPSupply  -  1-888-532-2706 -  www.RSPSupply.com

http://www.RSPSupply.com/p-8569-Morningstar-PS-30M-PG-Charge-Controller-12/24V-30A.aspx

Содержание ProStar PS-15

Страница 1: ...Voltage 12 24V 12 24V 48V Digital Meter Option yes yes standard Positive Ground Option no yes yes PROSTAR VERSIONS INCLUDED IN THIS MANUAL 1098 Washington Crossing Road Washington Crossing PA 18977 U...

Страница 2: ...136 6 01 153 4 14 105 3 50 89 inches mm 2 17 55 18 4 57 PROSTAR DIMENSIONS RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 8569 Morningstar PS 30M PG Charge Controller 12 24V 30A...

Страница 3: ...8 7 0 OPERATION 10 7 1 Operator s Tasks 10 7 2 Operations Functions 11 7 3 Protections 11 7 4 Inspection Maintenance 12 7 5 Special Features 12 8 0 BATTERY CHARGING INFORMATION 13 8 1 ProStar Charging...

Страница 4: ...ipment manuals before installing the solar system Observe ALL precautions when working with batteries and power electronics Fuses or DC disconnects may be required in the system These protective devic...

Страница 5: ...volts The controller selects 12 or 24 volts at start up 9 Observe the LEDs and digital meter if provided to confirm normal operation 10 It is recommended that the system be properly grounded 4 0 LED...

Страница 6: ...The push button next to the digital display can disconnect the Load or both Load and Solar A second push of the button will return the controller back to normal operation LOAD OFF A brief push of the...

Страница 7: ...detected To terminate the self test push the button The self test can be repeated to confirm the result Error List E0I Rotary switch battery selection failure E03 Voltage reference test failed circui...

Страница 8: ...efully observe the LEDs at each connection The LEDs will indicate proper polarity and a good connection 6 2 INSTALLATION STEPS Refer to the wiring connection diagram in section 3 0 STEP 1 Mounting Ins...

Страница 9: ...battery charging and control Both Sense wires must be connected A small wire size 18 AWG or larger can be used for the Sense because the current is very low Note that the middle 2 terminals are for s...

Страница 10: ...a 8 32 UNC or M4 screw 0 136 hole provided The Solar Battery and Load negative terminals are all connected together inside the ProStar per UL recommendations No switching or measurement is done in the...

Страница 11: ...ching noise and filters noise output A properly grounded system will also minimize noise If noise is present in a telecom or radio load refer to section 7 5 below 7 3 PROTECTIONS The ProStar is fully...

Страница 12: ...e temperature sensor and the green LED at J12 Instructions are provided with the remote probe The ProStar will automatically select the remote probe for battery temperature compensation if it is insta...

Страница 13: ...he battery life Gel cells are not equalized 8 2 SELECT BATTERY TYPE The Battery Type rotary switch allows selection of 1 of 3 charging algorithms These are broadly defined as the following battery typ...

Страница 14: ...nts are 2 times for 24V and 4 times for 48V 9 0 TESTING AND TROUBLESHOOTING 9 1 SELF DIAGNOSTICS If your ProStar includes the optional digital meter refer to section 5 4 for how to perform a self test...

Страница 15: ...and the battery This is a common cause of undercharging batteries See section 6 2 to connect the Battery Sense Check the condition of the battery Determine if the battery voltage falls at night with n...

Страница 16: ...the load will reduce the voltage at the load Check the LED indications on the ProStar If the red status LED is on the load has been disconnected due to low battery voltage LVD This is a normal protec...

Страница 17: ...R 11 4 12 6 R to Y BATTERY SETPOINTS 25 C Gel Sealed Flooded LVD 11 4 11 4 11 4 LVD reconnect 12 6 12 6 12 6 PWM regulation 14 0 14 15 14 4 Float 13 7 13 7 13 7 Equalization N A 14 35 14 9 15 1 HVD so...

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