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8.0 BATTERY CHARGING INFORMATION

The ProStar is an advanced, fully automatic solar battery charger. No adjustments are required
except to select the battery type at installation (see section 8.2 below).

8.1 PROSTAR CHARGING METHOD

The ProStar uses 4 stages of charging for rapid, efficient and safe battery charging. These are
shown in the diagram below:

1. Recharging with 100% of available solar energy.

2. PWM constant-voltage regulation to prevent heating and excessive battery gassing.

Pulse charging to restore full battery capacity.

3. Float: After battery is fully recharged, ProStar reduces to a float or trickle charge. The

transition depends on battery history. A load that exceeds available solar output will
return ProStar to the PWM mode.

4. Equalize: A boost charge that depends on elapsed time and battery history. Flooded

cells receive a vigorous equalization, sealed batteries a smaller boost to bring
uneven cells into balance and extend the battery life. Gel cells are not equalized. 

8.2 SELECT BATTERY TYPE

The Battery Type rotary switch allows selection of 1 of 3 charging algorithms. These are broadly
defined as the following battery types as noted on the lower label:

1.

Gel:

Some gel and other battery types recommend lower regulation voltages and

no equalization. This setting regulates to 14.0V (for a 12V battery).

2.

Sealed:

AGM, “maintenance free“ and some types of gel batteries. Regulates to

14.15V (12V battery) with 14.35V boost charging.

3.

Flooded:

Vented cells that require water to be added. Regulates to 14.4V with

14.9V and 15.1V equalizations (12V battery).

The above values are 2 times for 24V, and 4 times for 48V.

The battery type selection can be changed at any time. 

8.3 PROSTAR CHARGING FEATURES

Other ProStar capabilities for best battery life follow:

Night Disconnect:

The solar array automatically disconnects at night to prevent

reverse current leakage from the battery.

VOL

TAGE

TIME

NIGHT

FULL

CHARGE

PWM

REGULATION

FLOAT

EQUALIZE

NIGHT

1

2

3

4

RSPSupply  -  1-888-532-2706 -  www.RSPSupply.com

http://www.RSPSupply.com/p-8569-Morningstar-PS-30M-PG-Charge-Controller-12/24V-30A.aspx

Содержание ProStar PS-15

Страница 1: ...Voltage 12 24V 12 24V 48V Digital Meter Option yes yes standard Positive Ground Option no yes yes PROSTAR VERSIONS INCLUDED IN THIS MANUAL 1098 Washington Crossing Road Washington Crossing PA 18977 U...

Страница 2: ...136 6 01 153 4 14 105 3 50 89 inches mm 2 17 55 18 4 57 PROSTAR DIMENSIONS RSPSupply 1 888 532 2706 www RSPSupply com http www RSPSupply com p 8569 Morningstar PS 30M PG Charge Controller 12 24V 30A...

Страница 3: ...8 7 0 OPERATION 10 7 1 Operator s Tasks 10 7 2 Operations Functions 11 7 3 Protections 11 7 4 Inspection Maintenance 12 7 5 Special Features 12 8 0 BATTERY CHARGING INFORMATION 13 8 1 ProStar Charging...

Страница 4: ...ipment manuals before installing the solar system Observe ALL precautions when working with batteries and power electronics Fuses or DC disconnects may be required in the system These protective devic...

Страница 5: ...volts The controller selects 12 or 24 volts at start up 9 Observe the LEDs and digital meter if provided to confirm normal operation 10 It is recommended that the system be properly grounded 4 0 LED...

Страница 6: ...The push button next to the digital display can disconnect the Load or both Load and Solar A second push of the button will return the controller back to normal operation LOAD OFF A brief push of the...

Страница 7: ...detected To terminate the self test push the button The self test can be repeated to confirm the result Error List E0I Rotary switch battery selection failure E03 Voltage reference test failed circui...

Страница 8: ...efully observe the LEDs at each connection The LEDs will indicate proper polarity and a good connection 6 2 INSTALLATION STEPS Refer to the wiring connection diagram in section 3 0 STEP 1 Mounting Ins...

Страница 9: ...battery charging and control Both Sense wires must be connected A small wire size 18 AWG or larger can be used for the Sense because the current is very low Note that the middle 2 terminals are for s...

Страница 10: ...a 8 32 UNC or M4 screw 0 136 hole provided The Solar Battery and Load negative terminals are all connected together inside the ProStar per UL recommendations No switching or measurement is done in the...

Страница 11: ...ching noise and filters noise output A properly grounded system will also minimize noise If noise is present in a telecom or radio load refer to section 7 5 below 7 3 PROTECTIONS The ProStar is fully...

Страница 12: ...e temperature sensor and the green LED at J12 Instructions are provided with the remote probe The ProStar will automatically select the remote probe for battery temperature compensation if it is insta...

Страница 13: ...he battery life Gel cells are not equalized 8 2 SELECT BATTERY TYPE The Battery Type rotary switch allows selection of 1 of 3 charging algorithms These are broadly defined as the following battery typ...

Страница 14: ...nts are 2 times for 24V and 4 times for 48V 9 0 TESTING AND TROUBLESHOOTING 9 1 SELF DIAGNOSTICS If your ProStar includes the optional digital meter refer to section 5 4 for how to perform a self test...

Страница 15: ...and the battery This is a common cause of undercharging batteries See section 6 2 to connect the Battery Sense Check the condition of the battery Determine if the battery voltage falls at night with n...

Страница 16: ...the load will reduce the voltage at the load Check the LED indications on the ProStar If the red status LED is on the load has been disconnected due to low battery voltage LVD This is a normal protec...

Страница 17: ...R 11 4 12 6 R to Y BATTERY SETPOINTS 25 C Gel Sealed Flooded LVD 11 4 11 4 11 4 LVD reconnect 12 6 12 6 12 6 PWM regulation 14 0 14 15 14 4 Float 13 7 13 7 13 7 Equalization N A 14 35 14 9 15 1 HVD so...

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