background image

Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals 

Doc No: ATS-638278600 

Release Date: 09-29-15 

UNCONTROLLED COPY

 

Page 6 of 8 

Revision: B 

Revision Date: 08-20-19 

Miscrimps or Jams 

 

Should this tool ever become stuck or jammed in a partially closed 
position, 

Do Not

 force the handles open or closed.

 

The tool will open 

easily by pressing up on the ratchet release lever in the movable 
handle. See Figure 11. 

 
 
 

How to Adjust Tool Preload (See Figure 12) 

 

This hand tool is factory preset to 25-45 pounds handle preload. It may be necessary over the life 
of the tool to adjust tool handle preload force. Listed below are the steps required to adjust the 
crimping force of the hand tool to obtain proper crimp conditions: 

 

1.

 

Hold the hand tool in the palm 
of your hand as shown in 
Figure 12. Using your index 
finger, squeeze the link toward 
the top of the hand tool frame. 
This will release the preload 
adjustment wheel. 

2.

 

Rotate the setting wheel 
counterclockwise (CCW) to 
increase handle force. The 
numbers will display higher. To 
decrease handle force, rotate 
the setting wheel clockwise 
(CW). 

3.

 

Release the link to lock the 
setting wheel in place. 

4.

 

Check the crimp specifications 
or conduct a pull test after tool 
handle preload force is adjusted. 

 

Warranty 

 

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality 
materials. All vital components are long-life tested. All tools are warranted to be free of 
manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or 
exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused 
or damaged tools. This tool is designed for hand use only. Any clamping, fixturing or use of handle 
extensions voids this warranty. 

 

CAUTION:

 Molex crimp specifications are valid only when used with Molex terminals and 

tooling. 

 

CAUTIONS: 

 

1.

 

Manually powered hand tools are intended for low-volume use or field repair. This tool is 

NOT

 

intended for production use. Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

 

RATCHET RELEASE 

LEVER 

Figure 11 

Figure 12 

SQUEEZE 

THE LINK IN 

THE HANDLE 

HOLD THE HAND 

TOOL IN POSITION 

SETTING 

WHEEL 

RATCHET 

RELEASE LEVER 

Содержание 63827-8600

Страница 1: ...ol Order No 63816 0270 110 V or 63816 0280 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see page 2 This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Ditto Wing Genderless Interconnects Terminal 24 26 AWG Terminal Series No Terminal Order No...

Страница 2: ...imum Profile Height Ref Width Ref A B C D AWG mm In mm In N Lb 26 24 24 26 150197 150200 24 1 75 1 85 069 073 1 75 1 85 069 073 26 7 6 0 X 1 55 1 65 061 065 1 55 1 65 061 065 X 26 1 75 1 85 069 073 1 75 1 85 069 073 17 8 4 0 X 1 50 1 60 059 063 1 40 1 50 055 059 X To achieve IPC WHMA A 620 Class 2 crimps the following overall wire insulation diameter ranges are recommended Profile A 1 30 1 40mm 05...

Страница 3: ...nal listed from the preceding charts and install it in the proper locator See chart above and see Locator Replacement on page 4 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding in the locator button load the terminal into the prop...

Страница 4: ...ist on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the hand crimp tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easil...

Страница 5: ...ator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil See Figure 10 Do not oil excessively The to...

Страница 6: ...ockwise CW 3 Release the link to lock the setting wheel in place 4 Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of ...

Страница 7: ...nly To re certify crimp a terminal to a wire that has been stripped 12 7mm 500 long so that there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex website for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum pull force values handle preload should be increased and the pull test s...

Страница 8: ...3 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63827 8600 Hand Crimp Tool Figure 13 1 63827 8675 Locator Assembly Red 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks listed herein belong to their respective owners ...

Отзывы: