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Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals 

Doc No: ATS-638278600 

Release Date: 09-29-15 

UNCONTROLLED COPY

 

Page 4 of 8 

Revision: B 

Revision Date: 08-20-19 

7.

 

Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been 
completed. Release the handles to open the jaws. 

 

Note:

 The tamper-proof ratchet action will not release the tool until it has been fully closed. 

 

8.

 

Remove the crimped terminal from the terminal 
locator by pulling on the wire. 

9.

 

Visually inspect the crimped terminal for proper 
crimp location. 

10.

 

On some large O.D. wires, it may not be possible to 
insert the wire with the tool partially closed. Those 
wires should be inserted with the hand tool in the 
open position. Insert the wire above the terminal in 
the punch and against the wire stop, and then close 
the tool. See Figure 6.  

 

Locator Replacement 

 

See the parts list on the last page of this document for the proper locator order number. Follow the 
steps below to replace the locator. 

 

1.

 

Open the hand crimp tool. 

2.

 

Squeeze gently on the lower area 
shown in Figure 7A with your thumb 
and index finger. The lower tabs of the 
locator should disengage from the 
hand tool. 

3.

 

Lift and pull away from the hand tool. 
The top locator hooks should slip out of 
the top slots easily. See Figure 7A. 

4.

 

To reinstall the new locator, make sure 
the hand tool is in the open position. 

5.

 

Press the red insert down as far as it 
will go as shown in Figure 7B. 

6.

 

Holding onto the lower part of the 
locator with your thumb and index 
finger, insert the locator top hooks (2) 
into the hand tool top slots. 

7.

 

Rotate the locator down and press the 
lower tabs into the two bottom slots of 
the hand tool. To secure the locator 
into place, the lower tabs must snap 
into place on the hand tool frame. 

 

 

TERMINAL 

Figure 6 

WIRE 

WIRE 

STOP 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HANDTOOL 

LOWER TABS 

MAKE SURE 

CENTER OF LOCATOR 

IS IN THE DOWN 

POSITION

 

Figure 7B 

Содержание 63827-8600

Страница 1: ...ol Order No 63816 0270 110 V or 63816 0280 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see page 2 This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Ditto Wing Genderless Interconnects Terminal 24 26 AWG Terminal Series No Terminal Order No...

Страница 2: ...imum Profile Height Ref Width Ref A B C D AWG mm In mm In N Lb 26 24 24 26 150197 150200 24 1 75 1 85 069 073 1 75 1 85 069 073 26 7 6 0 X 1 55 1 65 061 065 1 55 1 65 061 065 X 26 1 75 1 85 069 073 1 75 1 85 069 073 17 8 4 0 X 1 50 1 60 059 063 1 40 1 50 055 059 X To achieve IPC WHMA A 620 Class 2 crimps the following overall wire insulation diameter ranges are recommended Profile A 1 30 1 40mm 05...

Страница 3: ...nal listed from the preceding charts and install it in the proper locator See chart above and see Locator Replacement on page 4 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding in the locator button load the terminal into the prop...

Страница 4: ...ist on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the hand crimp tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easil...

Страница 5: ...ator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil See Figure 10 Do not oil excessively The to...

Страница 6: ...ockwise CW 3 Release the link to lock the setting wheel in place 4 Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of ...

Страница 7: ...nly To re certify crimp a terminal to a wire that has been stripped 12 7mm 500 long so that there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex website for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum pull force values handle preload should be increased and the pull test s...

Страница 8: ...3 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63827 8600 Hand Crimp Tool Figure 13 1 63827 8675 Locator Assembly Red 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks listed herein belong to their respective owners ...

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