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5-565.1

3

unit location

location recommendations

1.  When locating the furnace, consider general space and 

heating requirements, availability of gas and electrical 

supply, and proximity to vent locations.

2.  Unit must be installed on the positive pressure side of the 

circulating blower.

3.  Be sure the structural support at the unit location site is 

adequate to support the weight of the unit.  For proper 

operation the unit must be installed in a level horizontal 

position.

4.  Do not install units in locations where the flue products 

can be drawn into the adjacent building openings such as 

windows, fresh air intakes, etc.

5.  Be sure that the minimum clearances to combustible 

materials and recommended service clearances are 

maintained.  Units are designed for installation on non-

combustible surfaces with the minimum clearances shown 

in Figure 3.1 and Tables 3.2 and 3.3.

6.  Units installed downstream of refrigeration systems, or 

exposed to inlet air temperatures of 40°F or less, may 

experience condensation, therefore, provisions should 

be made for disposal of condensate.  Means have been 

provided in the bottom pan of the unit to accommodate a 

condensate drain line connection flange.

7.  When locating units, it is important to consider that the 

exhaust vent piping must be connected to the outside 

atmosphere.  

8.  In garages or other sections of aircraft hangars such as 

offices and shops that communicate with areas used for 

servicing or storage, keep the bottom of the unit at least 

7' above the floor unless the unit is properly guarded to 

provide user protection from moving parts. In parking 

garages, the unit must be installed in accordance with the 

standard for parking structures ANSI/NFPA 88A, and in 

repair garages the standard for repair garages NFPA #88B. 

In Canada, installation of heaters in airplane hangars must 

be in accordance with the requirements of the enforcing 

authority, and in public garages in accordance with the 

current CAN/CGA-B149 codes.

9.  Do not install units in locations where gas ignition system is 

exposed to water spray, rain, or dripping water.

 

combustion air requirements

Units installed in tightly sealed buildings or confined spaces 

must be provided with two permanent openings, one near 

the top of the confined space and one near the bottom. Each 

opening should have a free area of not less than one square 

inch per 1,000 BTU per hour of the total input rating off all 

units in the enclosure, freely communicating with interior areas 

having, in turn adequate infiltration from the outside.

For  further details on supplying combustion air to a confined 

(tightly sealed) space or unconfined space, see the National 

Fuel Gas Code ANSI Z223.1 of CAN/CGA B149.1 or .2 

Installation Code, latest edition.

sound and vibration levels

All standard blower mechanical equipment generates some 

sound and vibration that may require attenuation. Libraries, 

private offices and hospital facilities will require more 

attenuation, and in such cases, an acoustical consultant may 

be retained to assist in the application. Locating the equipment 

away from the critical area is desirable within ducting limitations. 

Generally, a unit should be located within 15 feet of a primary 

support beam. Smaller deflections mean lesser vibration and 
noise transmission.

si (metric) conversion factors / unit location

 

dANGER

Appliances must not be installed where they may be exposed 

to a potentially explosive or flammable atmosphere.

si (metric) conversion factors

table 3.1

IMPORTANT

To prevent premature heat exchanger failure, do not locate 

ANY gas-fired appliances in areas where corrosive vapors (i.e. 

chlorinated, halogenated or acid) are present in the atmosphere.

 to convert  multiply By  to obtain
  "W.C. 

0.24 

kPa

 

psig 

6.893 

kPa

 

°F 

(°F-32) x 0.555 

°C

  inches 

25.4 

mm

 

feet 

0.305 

meters

 

CFM 

0.028 

m

3

/min

 to convert  multiply By  to obtain
 

CFH 

1.699 

m

3

/min

  Btu/ft3 

0.0374 

mJ/m

3

  pound 

0.453 

kg

  Btu/hr 

0.000293 

kW/hr

  gallons 

3.785 

liters

 

psig 

27.7 

"W.C.

C

B

A

D"

Access

Slide

figure 3.1 - combustible material and service 

clearances

 A 3'' minimum clearance to combustible material is required from the vent collar.

 

model 

access 

non-access 

top 

Bottom

 

size 

side (a) 

side (B) 

(c) 

(d)

  75-175 

12" 

1" 

3" 

2"

  200-400 

12" 

2" 

3" 

2"

table 3.2  - combustible material clearances

   model 

access 

non-access 

top 

Bottom

 

size 

side (a) 

side (B) 

(c) 

(d)

 

75 

18" 

6" 

10" 

0"

  100/125 

20" 

6" 

10" 

0"

  150/175 

25" 

6" 

10" 

0"

  200/225 

27" 

6" 

10" 

0"

  250/300 

30" 

6" 

10" 

0"

  350/400 

41" 

6" 

10" 

0"

table 3.3  - recommended service clearances

Содержание DBP

Страница 1: ...LEAVE THE JOB FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is hazardous FOR YOUR SAFETY if you smell gas...

Страница 2: ...a temperature rating of at least 105 C 12 When servicing or repairing this equipment use only factory approved service replacement parts A complete replacement parts list may be obtained by contacting...

Страница 3: ...led in tightly sealed buildings or confined spaces must be provided with two permanent openings one near the top of the confined space and one near the bottom Each opening should have a free area of n...

Страница 4: ...uspension or floor mounting is adequate to support the weight of the unit see Weights for base unit and factory installed option weights For proper operation the unit must be installed in a level hori...

Страница 5: ...See Figure 5 3 Provide an airtight seal between the ductwork and the unit Seams with cracks in the ductwork should be caulked and or taped and be of permanent type All duct connections MUST be airtigh...

Страница 6: ...orm with local building codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Latest Edition In Canada installation must be in accordance with CAN CGA B149 1 for n...

Страница 7: ...e to the inability to verify complete seal of inner pipes 12 MIN RECOMMENDED 4 MIN TEE WITH DRIP LEG AND CLEANOUT CAP SLOPE 1 4 PER FOOT DOWNWARD TOWARD DRIP LEG EXHAUST H MIN 12 MIN RECOMMENDED 4 MIN...

Страница 8: ...gged tapping accessible for test gauge connection See Figure 8 1 Verify the manual shut off valve is gas tight on an annual basis 4 Provide a sediment trap before each unit in the line where low spots...

Страница 9: ...onal drawings on Figures 43 1 through 44 1 for the electrical knock out locations 9 All supply power electrical connections are made in the electrical section of the unit The low voltage thermostat an...

Страница 10: ...ction line is allowed to be cooled liquid will condense in the line and can severely damage the compressor If the liquid line is warmed the refrigerant can flash into a gas This will cause erratic ope...

Страница 11: ...uid Piping 1 Once installed the coil should be pressurized to 100 psig with dry nitrogen or other suitable gas The coil should be left pressurized for a minimum of 10 minutes If the coil holds the pre...

Страница 12: ...ibited glycol solution that will protect the coil from the lowest possible temperatures that can occur at the particular coil s locality Start Up Procedure 1 Turn off power to the unit at the disconne...

Страница 13: ...justment The gas pressure regulator integral to the combination gas control is adjusted at the factory for average gas conditions It is important that gas be supplied to the duct furnace in accordance...

Страница 14: ...cause yellow tipping Retighten set screws after adjustment Propane Gas Flame Control An optimum flame will show a slight yellow tip Prior to flame adjustment operate furnace for at least fifteen minu...

Страница 15: ...ge is disconnected and the damper closed Before operating the unit the fresh and return air dampers must be connected This is accomplished by the following 1 The damper actuator should be de energized...

Страница 16: ...rt stop switch 2 The power exhauster relay is energized starting the power exhauster motor Once the motor has reached full speed the differential pressure switch closes The power exhauster relay pre p...

Страница 17: ...the flame sensor proves the pilot and stops the spark ignitor from sparking 5 The main gas valve is opened and the main burner is lit to 100 full fire 6 If the unit was provided with a time delay rela...

Страница 18: ...Adjuster Capillary 45 43 40 38 36 34 Units with Premium Control Box 32 30 9 46 48 12 13 10 50 49 52 51 55 47 4 6 5 1 2 3 8 27 25 23 21 19 17 15 16 18 20 22 24 26 14 44 42 39 37 35 33 31 1 Discharge T...

Страница 19: ...e set to insure that the minimum inlet gas pressure is available 6 W C for natural gas 11 W C for propane gas Figure 19 4 Low or High Gas Pressure Switch 3 High Gas Pressure Switch OPT The high gas pr...

Страница 20: ...controls damper actuator motor starter etc Refer to the unit model number to determine the volt amp VA capacity of the duct furnace The 15th digit indicates the VA See Model Nomenclature 14 Control Re...

Страница 21: ...tory installed in the blower section The fresh air damper is used as an outside air shut off damper so ultra low leak Class II leakage resistance less than 10 CFM ft2 at 1 W C dampers with self compen...

Страница 22: ...reduce compressor operation of the mechanical cooling system The economizer functions as a true first stage of cooling and provides maximum fuel economy during the cooling cycle An enthalpy sensor is...

Страница 23: ...115V 1Ph power supply must be routed through the electrical section wall into the back of the convenience outlet junction box 38 Blower Door Switch OPT The blower door switch is factory installed ins...

Страница 24: ...the set point The controller includes a set point dial that must be field set to the desired mixed air temperature typically 55 F 43 Warm Up Stat OPT A warm up stat is provided with Air Control optio...

Страница 25: ...re of the blower motor blockage of the inlet air etc the manual reset switch prevents the unit from cycling on the high limit If the limit temperature is exceeded a service person must inspect the uni...

Страница 26: ...G or H I J or K E or F G or H I J or K Max Temp Rise F 100 100 100 100 100 100 100 100 100 Min Temp Rise F 37 31 20 45 37 22 52 42 25 Max CFM 6000 7250 11111 5700 7000 12000 5700 7000 12000 Min CFM 2...

Страница 27: ...8 4558 4233 3951 3704 3486 3292 3119 2963 Btu Hr Air Temperature Rise through Unit F Input Output 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 Max CFM Min 500 000 400 000 9259 8230 7407 673...

Страница 28: ...ct an indirect fired 100 make up air unit to meet the following conditions 1 CFM at sea level 5 000 cfm 2 Outdoor design temp 10 F Indoor design temp 70 F 3 Heating output capacity 5000 cfm x 70 F 10...

Страница 29: ...or I J H blowers Using 5000 cfm and 0 87 W C T S P the horsepower is 3hp and 700 rpm Although I J H blowers results in a 3 hp motor this blower requires the use of the extended cabinet length As a res...

Страница 30: ...0 15 0 02 0 07 0 02 2000 0 03 0 03 0 05 0 06 0 03 0 11 0 06 0 17 0 02 0 08 0 02 2500 0 04 0 04 0 07 0 09 0 04 0 15 0 09 0 24 0 03 0 09 0 03 3000 0 05 0 06 0 10 0 11 0 06 0 19 0 13 0 32 0 04 0 12 0 04...

Страница 31: ...3400 1 35 804 1 55 881 1 77 955 2 00 1025 2 23 1092 2 47 1157 2 96 1280 3 49 1396 4 03 1505 3800 1 82 880 2 05 951 2 29 1018 2 53 1083 2 79 1146 3 04 1206 3 58 1322 4 14 1431 4 72 1535 4200 2 40 959 2...

Страница 32: ...10 00 1167 9259 6 40 804 6 91 846 7 45 887 7 99 927 8 55 966 9 12 1004 10 30 1079 11 52 1150 12 79 1218 10000 7 97 862 8 52 901 9 09 939 9 67 977 10 27 1014 10 87 1050 12 12 1120 13 41 1187 14 74 125...

Страница 33: ...69 1236 115 F 4500 1 68 708 1 98 780 2 30 847 2 63 912 2 98 973 3 34 1032 4 11 1142 4 94 1245 105 F 120 F 4938 2 15 763 2 48 89 2 82 893 3 17 953 3 54 1011 3 93 1066 4 74 1172 104 F 119 F 5000 2 23 77...

Страница 34: ...used on units that include a blower The Sheave Arrangement is Digit 19 and is found on the unit Model Identification Plate The Sheave Assembly describes the motor and blower sheave size and bore as w...

Страница 35: ...Assembly Digit 19 Sheave Assembly Digit 19 SheaveAssembly 56 A 3H35129B1 D 3H35129B4 143 or 145 B 3H35129B2 E 3H35129B5 H 3H35129B8 182 to 184 C 3H35129B3 F 3H35129B6 I 3H35129B9 K 3H35129B11 O 3H3512...

Страница 36: ...410 3H35128B4 6 771 751 731 710 690 670 649 629 609 589 568 3H35128B7 9 958 939 920 901 882 863 843 824 805 786 767 3H35128B10 12 1136 1116 1096 1076 1055 1035 1015 994 974 954 934 3H35128B13 14 1380...

Страница 37: ...Diameter Bore Pitch Diameter Bore 3H35129B1 4 1 0 625 10 9 1 B71 3H35129B2 4 1 0 875 10 9 1 B71 3H35129B3 4 1 1 125 10 9 1 B70 3H35129B4 4 7 0 625 10 9 1 BX71 3H35129B5 4 7 0 875 10 9 1 BX71 3H35129B6...

Страница 38: ...Thermal Weight Efficiency 17 18 Size HP Type Size Draw Factor Overload lbs A1 1 3 ODP 56 3 0 1 35 Yes 25 N A B1 1 2 ODP 56 4 1 1 20 Yes 23 N A B5 1 2 TEFC 56 4 0 1 15 Yes 28 N A C1 3 4 ODP 56 5 5 1 25...

Страница 39: ...15 66 86 5 F7 or R7 2 TEFC 18 9 145T 6 4 2 5 1 00 41 84 0 70 0 F8 or R8 2 TE 18 12 182T 6 4 3 9 1 15 65 84 0 77 0 G1 or S1 3 ODP 182T 10 0 1 15 78 81 5 G2 or S2 3 ODP HE 182T 8 9 1 15 83 89 5 G3 or S...

Страница 40: ...9 5 G7 or S7 3 TE 18 9 182T 10 0 3 6 1 00 64 84 0 70 0 G8 or S8 3 TE 18 12 184T 8 8 5 5 1 15 84 84 0 82 0 H1 or T1 5 ODP 184T 14 0 1 15 87 87 5 H2 or T2 5 ODP HE 184T 13 6 1 15 94 89 5 H3 or T3 5 ODP...

Страница 41: ...4 0 70 0 G8 or S8 3 TE 18 12 184T 4 3 2 6 1 15 73 82 5 75 5 H1 or T1 5 ODP 184T 7 0 1 15 87 87 5 H2 or T2 5 ODP HE 184T 6 8 1 15 94 89 5 H3 or T3 5 ODP 18 9 184T 9 1 3 2 1 15 94 84 0 73 0 H4 or T4 5 O...

Страница 42: ...DP 184T 5 2 1 15 91 87 5 H5 or T5 5 TEFC 184T 5 2 1 15 89 87 5 H6 or T6 5 TE HE 184T 5 2 1 15 117 89 5 I1 or W1 7 1 2 ODP 213T 7 8 1 15 113 88 5 I5 or W5 7 1 2 TEFC 213T 8 0 1 15 142 89 0 I6 or W6 7 1...

Страница 43: ...7 27 13 32 75 30 00 28 00 29 96 43 23 44 05 42 37 24 60 8 10 44 80 87 77 3 4 350 400 E F G or H 1 37 75 23 07 38 63 32 75 42 00 28 00 41 90 43 23 55 57 42 37 36 14 10 44 80 87 77 3 4 500 600 G or H 2...

Страница 44: ...1 24 00 4 35 34 00 50 37 1 98 2 00 2 00 2 00 P 1 36 32 54 D 19 23 30 5 HEIGHT X E WIDTH 7 65 30 48 152 83 Figure 44 2 DCP Indoor Power Vented Cooling Package Unit Dimensions with Blower Type I J K or...

Страница 45: ...81 55 41 7 00 Dimensions Table 45 2 Indoor Power Vented Cooling Package Units All dimensions in inches Model Blower Type Size Digit 16 A B C D E N K L J M 75 All 87 77 34 85 81 30 19 52 32 00 6 23 10...

Страница 46: ...Qty 75 All 27 5 30 5 1 5 18 25 21 1 1 625 1 1 375 16 25 26 5 19 25 2 1 625 2 0 875 100 125 All 27 5 30 5 1 5 21 28 24 1 1 625 1 1 375 19 5 29 75 22 5 2 1 625 2 0 875 150 175 All 27 5 30 5 1 5 24 31 2...

Страница 47: ...nsulation All Sections 75 All 343 6 26 46 10 72 100 125 All 382 6 26 46 10 72 150 175 All 423 6 29 52 10 77 200 225 All 491 6 29 52 12 85 250 300 E F G or H 526 8 33 60 12 87 250 300 I J or K 775 15 3...

Страница 48: ...gas and electric supply 2 Disconnect gas manifold at ground union joint 3 Remove the two screws holding the manifold to the heat exchanger support 4 Slide the manifold through the manifold bracket 5...

Страница 49: ...urner assembly out The pilot is attached to the burner assembly 6 Examine the burner and pilot assembly for cleanliness and or obstructions as necessary see Duct Furnace for cleaning instructions 7 Re...

Страница 50: ...if necessary 9 Find source and re direct airflow away from unit 10 Tighten pilot orifice Flame impingment on pilot sensor may cause pilot sensor to become inoperative Main burners do not light Pilot...

Страница 51: ...thermostat 5 Check unit wiring against the wiring diagram 6 Check design conditions If unit is undersized an additional unit s or other heat source must be added Too Much Heat 1 Thermostat malfunctio...

Страница 52: ...fy the complete model including blower and cooling sections Ordering When servicing repairing or replacing parts on these units locate the model identification plate of the unit and always give the co...

Страница 53: ...nations 01 10 201 01 02 1000 MOTOR VENDOR CODE 01 Century 15 Marathon etc FAN OR BLOWER VENDOR CODE 10 Lau 20 Morrison etc SERIES IDENTITY NUMBER Identifies which series of controls were furnished on...

Страница 54: ...____ V L3 ______ V 22 Motor amps L1 ______ Amp L2 ______ Amp L3 ______ Amp 23 High temperature limit control continuity checked _____ Yes ____ No 24 Burner light off Low Fire Does entire burner light...

Страница 55: ...der Bearings I 18 18 Spider Bearings under 15 Hp D 9 9 Pillow Block Bearings J 18 18 Pillow Block Bearings under 15 Hp E 12 12 Spider Bearings K 18 18PillowBlockBearingsfor15Hp up F 12 12 Pillow Block...

Страница 56: ...YEARS FROM DATE OF SHIPMENT FROM SELLER These warranties are issued only to the original owner user and cannot be transferred or assigned No provision is made in these warranties for any labor allowa...

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