BODY REPAIR
BASE OF BODY REPAIR
9-16
7.
Flange correction for spot weld traces
Correct any flanges that become bent or deformed when
spot welds are broken or during other work.
CAUTION
Do not use a flame for paint coat removal because doing
so might damage the paint coat of panels which are not to
be replaced, thus causing corrosion.
8.
Removal of the paint coat from new parts and from the
vehicle body
In order to provide for the proper flow of electric current
during spot welding operations, remove the paint coat from
both sides of the new part and the body by using a polisher
wheel or similar tool.
9.
Rough cutting of new parts
Cut off the unnecessary portions of new parts. Allow an
overlap of approximately 30 to 50 mm (1.2 to 2.0 inches)
when performing overlap cutting of the pillars, side sills, or
other locations.
CAUTION
Carefully select the location for cutting, taking care not to
cut a reinforcement at the inner side of a pillar, etc. or a
panel that is not to be replaced.
10.
Overlap cutting of new parts
For locations in which butt welding is to be done, first
temporarily attach the new parts to the body, and then cut
the two panels simultaneously.
NOTE: If a reinforcement or a panel which is not to be
replaced is cut accidentally, first repair the mistake by weld-
ing before proceeding with the rest of the work.
AB200058
AB200059
AB200060
AB200061
AB
EDGE OF THE
NEW PART
EDGE OF THE
PANEL ON THE BODY
Содержание Lancer Evolution VIII 2003
Страница 14: ...36 1 GROUP 36 PARKING BRAKE CONTENTS GENERAL INFORMATION 36 2 ...
Страница 26: ...35 1 GROUP 35 SERVICE BRAKES CONTENTS SERVICE BRAKES 35A FOUR WHEEL ANTI LOCK BRAKE SYSTEM 4ABS 35B ...
Страница 27: ...NOTES ...
Страница 34: ...34 1 GROUP 34 REAR SUSPENSION CONTENTS GENERAL DESCRIPTION 34 2 ...
Страница 37: ...NOTES ...
Страница 38: ...33A 1 GROUP 33A FRONT SUSPENSION CONTENTS GENERAL DESCRIPTION 33A 2 LOWER ARM 33A 4 STRUT ASSEMBLY 33A 5 ...
Страница 43: ...NOTES ...
Страница 57: ...NOTES ...
Страница 58: ...31 1 GROUP 31 WHEEL AND TIRE CONTENTS GENERAL INFORMATION 31 2 ...
Страница 60: ...21 1 GROUP 21 CLUTCH CONTENTS GENERAL DESCRIPTION 21 2 ...
Страница 70: ...27 1 GROUP 27 REAR AXLE CONTENTS REAR AXLE 27 2 DIFFERENTIAL 27 3 ...
Страница 74: ...54 1 GROUP 54 CHASSIS ELECTRICAL CONTENTS CHASSIS ELECTRICAL 54A SIMPLIFIED WIRING SYSTEM SWS 54B ...
Страница 75: ...NOTES ...
Страница 85: ...NOTES ...
Страница 94: ...26 1 GROUP 26 FRONT AXLE CONTENTS GENERAL DESCRIPTION 26 2 ...
Страница 114: ...11A 1 GROUP 11A ENGINE CONTENTS GENERAL SPECIFICATIONS 11A 2 BASE ENGINE 11A 3 ...
Страница 119: ...NOTES ...
Страница 126: ...13B 1 GROUP 13B FUEL SUPPLY CONTENTS GENERAL DESCRIPTION 13B 2 FUEL TANK 13B 3 ...
Страница 129: ...NOTES ...
Страница 130: ...25 1 GROUP 25 PROPELLER SHAFT CONTENTS GENERAL DESCRIPTION 25 2 ...
Страница 132: ...16 1 GROUP 16 ENGINE ELECTRICAL CONTENTS CAMSHAFT POSITION SENSOR 16 2 ...
Страница 134: ...12 1 GROUP 12 ENGINE LUBRICATION CONTENTS GENERAL DESCRIPTION 12 2 ...
Страница 142: ...32 1 GROUP 32 POWER PLANT MOUNT CONTENTS GENERAL DESCRIPTION 32 2 ...
Страница 144: ...14 1 GROUP 14 ENGINE COOLING CONTENTS GENERAL DESCRIPTION 14 2 ...
Страница 146: ...52 1 GROUP 52 INTERIOR AND SUPPLEMENTAL SYSTEM SRS CONTENTS INTERIOR 52A SUPPLEMENTAL RESTRAINT SYSTEM SRS 52B ...
Страница 147: ...NOTES ...
Страница 161: ...NOTES ...
Страница 162: ...13 1 GROUP 13 FUEL CONTENTS MULTIPORT FUEL SYSTEM MFI 13A FUEL SUPPLY 13B ...
Страница 163: ...NOTES ...
Страница 177: ...NOTES ...
Страница 178: ...22A 1 GROUP 22A MANUAL TRANSAXLE CONTENTS GENERAL DESCRIPTION 22A 2 AWD SYSTEM 22A 4 TRANSMISSION CONTROL 22A 5 ...
Страница 183: ...NOTES ...
Страница 203: ...7 1 GROUP 7 WIRING AND PIPING DIAGRAM CONTENTS PIPING DIAGRAM 7 2 ...
Страница 246: ...NOTES ...
Страница 260: ...NOTES ...
Страница 264: ...NOTES ...
Страница 265: ...5 1 GROUP 5 SYNTHETIC RESIN PARTS CONTENTS LOCATION OF SYNTHETIC RESIN PARTS 5 2 ...
Страница 268: ...NOTES ...
Страница 276: ...NOTES ...
Страница 281: ...FENDER SHIELD WELDED PANEL REPLACEMENT 3 5 AB202219 C B C D E D AB WITH THE UPPER FRAME EXTENSION OUTER REMOVED B ...
Страница 283: ...FENDER SHIELD WELDED PANEL REPLACEMENT 3 7 NOTES ...
Страница 368: ...NOTES ...