BODY REPAIR
BASE OF BODY REPAIR
9-17
CAUTION
Perform the operations carefully so that the cut ends fit
together properly.
11.
Cutting of new parts by using a measurement marking
If overlap cutting is not possible in a place where butt
welding is to be done, make a measurement marking on the
new part at the exact same measurement which was used
for the cutting of the body panel, and then cut the new part
by using this measurement marking.
•
Two-layer construction
When cutting a front pillar or center pillar which has a two-
layer construction but no reinforcement, make the cutting of
the inner panel and that of the outer panel approximately 50
mm (2.0 inches) apart in order to obtain maximum strength.
•
Three-layer construction
When cutting a front pillar or center pillar which has a three-
layer (including a reinforcement) construction (double-box
construction), cut the outer panel and the reinforcement at
the same position, and don't forget to butt weld the rein-
forcement. If the inner panel is an assembly replacement
part, cut it at two places in order to provide ample working
space for the butt welding of the reinforcement.
12.
Application of spot sealer to spot-welded points
Apply an electro-conductive spot sealer to the connecting
surfaces of both the new parts and the vehicle body in order
to provide corrosion protection.
AB200062AB
OUTER PANEL
APPROX. 50 mm
(2.0 in)
INNER PANEL
TWO-LAYER
CONSTRUCTION
AB200063AB
INNER PANEL
INNER PANEL
CUT LINE
INNER PANEL CUT LINE
OUTER PANEL
AND REINFORCE-
MENT CUT LINE
THREE-LAYER CONSTRUCTION
AB200064
Содержание Lancer Evolution VIII 2003
Страница 14: ...36 1 GROUP 36 PARKING BRAKE CONTENTS GENERAL INFORMATION 36 2 ...
Страница 26: ...35 1 GROUP 35 SERVICE BRAKES CONTENTS SERVICE BRAKES 35A FOUR WHEEL ANTI LOCK BRAKE SYSTEM 4ABS 35B ...
Страница 27: ...NOTES ...
Страница 34: ...34 1 GROUP 34 REAR SUSPENSION CONTENTS GENERAL DESCRIPTION 34 2 ...
Страница 37: ...NOTES ...
Страница 38: ...33A 1 GROUP 33A FRONT SUSPENSION CONTENTS GENERAL DESCRIPTION 33A 2 LOWER ARM 33A 4 STRUT ASSEMBLY 33A 5 ...
Страница 43: ...NOTES ...
Страница 57: ...NOTES ...
Страница 58: ...31 1 GROUP 31 WHEEL AND TIRE CONTENTS GENERAL INFORMATION 31 2 ...
Страница 60: ...21 1 GROUP 21 CLUTCH CONTENTS GENERAL DESCRIPTION 21 2 ...
Страница 70: ...27 1 GROUP 27 REAR AXLE CONTENTS REAR AXLE 27 2 DIFFERENTIAL 27 3 ...
Страница 74: ...54 1 GROUP 54 CHASSIS ELECTRICAL CONTENTS CHASSIS ELECTRICAL 54A SIMPLIFIED WIRING SYSTEM SWS 54B ...
Страница 75: ...NOTES ...
Страница 85: ...NOTES ...
Страница 94: ...26 1 GROUP 26 FRONT AXLE CONTENTS GENERAL DESCRIPTION 26 2 ...
Страница 114: ...11A 1 GROUP 11A ENGINE CONTENTS GENERAL SPECIFICATIONS 11A 2 BASE ENGINE 11A 3 ...
Страница 119: ...NOTES ...
Страница 126: ...13B 1 GROUP 13B FUEL SUPPLY CONTENTS GENERAL DESCRIPTION 13B 2 FUEL TANK 13B 3 ...
Страница 129: ...NOTES ...
Страница 130: ...25 1 GROUP 25 PROPELLER SHAFT CONTENTS GENERAL DESCRIPTION 25 2 ...
Страница 132: ...16 1 GROUP 16 ENGINE ELECTRICAL CONTENTS CAMSHAFT POSITION SENSOR 16 2 ...
Страница 134: ...12 1 GROUP 12 ENGINE LUBRICATION CONTENTS GENERAL DESCRIPTION 12 2 ...
Страница 142: ...32 1 GROUP 32 POWER PLANT MOUNT CONTENTS GENERAL DESCRIPTION 32 2 ...
Страница 144: ...14 1 GROUP 14 ENGINE COOLING CONTENTS GENERAL DESCRIPTION 14 2 ...
Страница 146: ...52 1 GROUP 52 INTERIOR AND SUPPLEMENTAL SYSTEM SRS CONTENTS INTERIOR 52A SUPPLEMENTAL RESTRAINT SYSTEM SRS 52B ...
Страница 147: ...NOTES ...
Страница 161: ...NOTES ...
Страница 162: ...13 1 GROUP 13 FUEL CONTENTS MULTIPORT FUEL SYSTEM MFI 13A FUEL SUPPLY 13B ...
Страница 163: ...NOTES ...
Страница 177: ...NOTES ...
Страница 178: ...22A 1 GROUP 22A MANUAL TRANSAXLE CONTENTS GENERAL DESCRIPTION 22A 2 AWD SYSTEM 22A 4 TRANSMISSION CONTROL 22A 5 ...
Страница 183: ...NOTES ...
Страница 203: ...7 1 GROUP 7 WIRING AND PIPING DIAGRAM CONTENTS PIPING DIAGRAM 7 2 ...
Страница 246: ...NOTES ...
Страница 260: ...NOTES ...
Страница 264: ...NOTES ...
Страница 265: ...5 1 GROUP 5 SYNTHETIC RESIN PARTS CONTENTS LOCATION OF SYNTHETIC RESIN PARTS 5 2 ...
Страница 268: ...NOTES ...
Страница 276: ...NOTES ...
Страница 281: ...FENDER SHIELD WELDED PANEL REPLACEMENT 3 5 AB202219 C B C D E D AB WITH THE UPPER FRAME EXTENSION OUTER REMOVED B ...
Страница 283: ...FENDER SHIELD WELDED PANEL REPLACEMENT 3 7 NOTES ...
Страница 368: ...NOTES ...