231
3. Piping Design
SYSTEM DESIGN
S.D. WR2
MEE15K036
(T)ø19.05ID
(N)ø9.52ID
(M)ø3/8"(Brazing)
(M)ø3/8"(Brazing)
(S)ø5/8"(Brazing)
(S)ø5/8"(Brazing)
226
226
Piping length
(m [ft.])
Bent equivalent length "M"
Item
Piping in the figure
Max. length
Max. equivalent length
Heat source Model M (m/bent [ft./bent])
Total piping length
*1
-
P600YSLM
0.50 [1.64']
Farthest IU from HU
165 [541']
190 [623']
P700YSLM
0.70 [2.29']
Distance between HU and BC
110 [360'] *1
110 [360'] *1
P750YSLM
0.70 [2.29']
Farthest IU from BC controller
40 [131'] *2
40 [131'] *2
P850YSLM
0.80 [2.62']
Height between HU and IU (HU above IU)
H
50 [164']
-
P900YSLM
0.80 [2.62']
Height between HU and IU (HU under IU)
H'
40 [131']
-
Height between IU and BC
h1
15 [49'] (10 [32']) *3
-
Height between IU and IU
h2
15 [49'] (10 [32']) *3
-
Height between BC(Main or Sub) and BC(Sub) h3
15 [49'] (10 [32']) *4
-
Distance between Main unit and Sub unit
5 [16']
-
Height between Main unit and Sub unit
h4
0.1 [0.3']
-
Fig. 3-2-3-1 Piping length and height between IU and BC controller
Piping "A"size selection rule
(mm [in.])
Heat source Model
Pipe(High pressure)
Pipe(Low pressure)
P400-500YSLM
ø22.20 [7/8"]
ø28.58 [1-1/8"]
P550YSLM
ø22.20 [7/8"]*
ø28.58 [1-1/8"]
P600YSLM
ø22.20 [7/8"]*
ø34.93 [1-3/8"]
P700-800YSLM
ø28.58 [1-1/8"]
ø34.93 [1-3/8"]
P850-900YSLM
ø28.58 [1-1/8"]
ø41.28 [1-5/8"]
Piping "J", "K", "L" size selection rule
(mm [in.])
Heat source Model
Pipe(High pressure)
Pipe(Low pressure)
P400YSLM
ø15.88 [5/8"]
ø19.05 [3/4"]
P450-600YSLM
ø19.05 [3/4"]
ø22.20 [7/8"]
P700-900YSLM
ø22.20 [7/8"]
ø28.58 [1-1/8"]
P800YSLM
0.70 [2.29']
P400YSLM
0.50 [1.64']
P450YSLM
0.50 [1.64']
P500YSLM
0.50 [1.64']
P550YSLM
0.50 [1.64']
HU: Heat source Unit; IU: Indoor Unit; BC: BC controller
*1. Refer to the section 3-2-4.
*2. Farthest Indoor from BC controller "
D+E+h or F+G+j or F+H+k " can exceed 40m [131ft.] till 60m [197ft.] if no Indoor sized P200, P250 connected.
Details refer to Fig.3-2-3-1
*3. Distance of Indoor sized P200, P250 from BC must be less than 10m [32ft.], if any.
*4. When using 2 Sub BC controllers, max. height "h3" should be considered.
0
10
20
30
40
50
60
70
0
5
10
15
Height difference between the main BC controller
and farthest indoor unit (m)
IU: Indoor unit
Note1. No Header usable on PQRY system.
Note2. Indoor unit sized P100-P250 should be connected to BC controller via Y shape joint CMY-R160-J1 ;
Note3. Indoor unit sized P100-P250 does NOT share BC controller ports with other Indoor units ;
Note4. As bents cause pressure loss on transportation of refrigerant, fewer bents design is better ;
Piping length needs to consider the actual length and equivalent length which bents are counted.
Equivalent piping length (m)=Actual piping "M" x Number of bent.
However, the cooling capacity decreases a little (For details, refer to the chapter HEAT SOURCE UNITS,
WR2 SERIES, 7-4. Correction by port counts of the BC controller).
Note5. Set DIP-SW 4-6 to ON of BC controller, in case of connected Indoor unit sized P100-P140 with 2 ports.
Note6. It is also possible to connect Indoor unit sized P100-P140 with 1 port (set DIP-SW 4-6 to OFF).
Note7. Individual indoor units grouped together to connect to the BC controller via one port cannot operate individually
in heating and cooling modes at the same time. I.e., they must all function in either heating or cooling together.
Note8. For sub BC controller CMB-P
•
V-GB1 the connectable indoor unit capacities may sum to equal that of a
P350 unit or less. However, if two sub controllers are used the TOTAL sum of connectable units
connected to BOTH sub controllers must also not exceed that of a P350 unit.
For sub BC controller CMB-P1016V-HB1 the connectable indoor unit capacities may sum to equal that
or a P350 unit or less. However, if two sub controllers are used the TOTAL sum of connectable units
connected to BOTH sub controllers must also not exceed that of a P450 unit.
Note9. Indoor capactiy is described as its model size. For example, PEFY-P63VML-E, its capacity is P63.
Note10. Total down-stream Indoor capacity is the summary of the model size of Indoors down-stream.
For example, PEFY-P63VML-E + PEFY-P32VML-E : Total Indoor capacity = P63 + P32 = P95.
S
T
M
N
CMY-R160-J1
(Gas side)
IU
CMY-R160-J1
(Liquid side)
BC controller
Joint CMY-R160-J1 Gas side
Joint CMY-R160-J1 Liquid side
3-2-3. IF more than 16 ports are in use, or if there is more than one BC controller in use for two heat source units
Fig. 3-2-3AA
Fig. 3-2-3A Piping scheme
Pipe length between the main BC
controller and indoor unit (m)
J+K+L+A+B+C+D+E+F+G+H+a+b+c+d+e+f+g+h+j+k
J(K)+A+F+H+k
J(K)+A
D+E+h or F+G+j or F+H+k
J+K or L
Piping "B", "C", "D", "E" size seleciton rule
(mm [in.])
P141-P200
ø9.52 [3/8"]
ø19.05 [3/4"]
P201-P250
ø9.52 [3/8"]
ø22.20 [7/8"]
Piping "F", "G", "H" size selection rule
(mm [in.])
Total down-stream Indoor capacity
Pipe(Liquid)
Pipe(HP Gas)
Pipe(LP Gas)
P200 or less
ø9.52 [3/8"]
ø15.88 [5/8"]
ø19.05 [3/4"]
P201 to P300
ø9.52 [3/8"]
ø19.05 [3/4"]
ø22.20 [7/8"]
P301 to P350
ø12.70 [1/2"]
ø19.05 [3/4"]
ø28.58 [1-1/8"]
P351 to P400
ø12.70 [1/2"]
ø22.20 [7/8"]
ø28.58 [1-1/8"]
P401 to P450
ø15.88 [5/8"]
ø22.20 [7/8"]
ø28.58 [1-1/8"]
HP: High pressure, LP: Low pressure
Total down-stream Indoor capacity
Pipe(Liquid)
Pipe(Gas)
P140 or less
ø9.52 [3/8"]
ø15.88 [5/8"]
Piping "a", "b", "c", "d", "e", "f", "g", "h", "j", "k" size selection rule
(mm [in.])
Indoor Unit size
Pipe(Liquid)
Pipe(Gas)
P15 to P50
ø6.35 [1/4"]
ø12.70 [1/2"]
P63 to P140
ø9.52 [3/8"]
ø15.88 [5/8"]
P200
ø9.52 [3/8"]
ø19.05 [3/4"]
P250
ø9.52 [3/8"]
ø22.20 [7/8"]
Main unit
Sub unit
A
J
L
h4
Heat source Twinning kit (High/Low press.)
CMY-Q100CBK2: Heat source unit P400 to P600
CMY-Q200CBK: Heat source unit P700 to P900
K
The Low press. kit is set in the Main unit;
The High press. kit is to be installed in the field.
h1
k
h3
h1
h2
j
F
G
H
BC controller (Sub BC)
BC controller (Sub BC)
H
H'
h1
h
g
f
e
d
c
IU
IU
IU
IU
IU
IU
IU
IU
BC controller (Main BC)
Max. 3 sets for 1 port.
Total capacity < = P80
(P15-P80)
(P100-P250)
CMY-R160-J1 (joint)
Possible to remove P140 and under P140, but the
capacity should be multiplied by a correction factor 0.97
Max. 3 sets for 1 port.
Total capacity > P80
IU (each) max < = P80
Refer to the
installation manual
for the connection
B
C
D
IU
E
a
b
CMY-R160-J1 (joint)
Possible to remove the total capacity P140 and under P140,
but the capacity should be multiplied by a correction factor 0.97
IU
CMY-Y202S-G2
CMY-Y102LS-G2
CMY-Y102SS-G2
(joint)
* When the piping length is 65 m or longer, use the ø28.58 [1-1/8] pipe for the part that exceeds 65 m.
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