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MIP LM 3086 SE/EPA3 manual, rev2

–

16.10.2018

Page 2 / 105

WWW.MIP.FI

Aanitasomittarit.fi
Langatonmittaus.fi
Mikrofonit.fi
Opacitymonitors.fi

MIP Electronics Oy

Palokorvenkatu 2
04250 KERAVA, FINLAND

Business ID: 1627111-2
EU VAT ID: FI16271112
+358 10 3222 631
[email protected]

4.2

DIRT

ACCUMULATION

TEST ................................................................................................................... 38

4.2.1

CLEANING THE OPTICS ...................................................................................................................... 38

4.3

CROSS-STACK

ALIGNMENT

CHECKS ....................................................................................................... 39

UNIT ...................................................................................... 40

4.5

INSTALLATION

INSTRUCTIONS ............................................................................................................... 40

APPENDIXES .............................................................................................................................................41

5.1

APPENDIX

ROUTINE

MAINTENANCE.................................................................................................. 41

5.1.1

OVERVIEW ........................................................................................................................................ 41

5.1.2

DAILY CHECKS ................................................................................................................................... 42

5.1.3

PERIODIC CHECKS ............................................................................................................................. 42

5.1.4

IRREGULAR CHECKS .......................................................................................................................... 42

OPTICS ...................................................................................................... 43

5.2.1

OVERVIEW ........................................................................................................................................ 43

5.2.2

RECEIVER SIDE / CLEANING A DIRTY WINDOW ................................................................................ 43

5.2.3

TRANSMITTER SIDE ........................................................................................................................... 47

PROCEDURES ........................................... 49

5.3.1

OVERVIEW ........................................................................................................................................ 49

5.3.2

REPLACEMENT LM 3086EPA3 ........................................................................................................... 49

5.3.3

REPLACEMENT LM 3086SE ............................................................................................................... 52

5.3.4

ALIGNMENT ...................................................................................................................................... 53

5.3.5

CLEAR STACK PROCEDURE ................................................................................................................ 54

5.4

APPENDIX

E-PROM

REPLACEMENT ................................................................................................... 55

5.4.1

E-PROM REPLACEMENT FOR THE MONITOR UNIT ........................................................................... 55

5.4.2

E-PROM REPLACEMENT FOR THE STACK .......................................................................................... 55

5.5

APPENDIX

BOARD

REPLACEMENTS .................................................................................................... 56

5.5.1

OVERVIEW ........................................................................................................................................ 56

5.5.2

STACK BOARD REPLACEMENT .......................................................................................................... 56

5.5.3

MONITOR BOARD REPLACEMENT .................................................................................................... 56

REPLACEMENT .................................................................... 57

5.6.1

CHOPPER MOTOR / MIRROR REPLACEMENT ................................................................................... 57

REPLACEMENT ................................................................................................ 60

5.7.1

ZERO PIPE REPLACEMENT ................................................................................................................. 60

ALIGNMENT ............................................................................................... 65

5.8.1

CROSS STACK ALIGNMENT ................................................................................................................ 65

5.9

APPENDIX

TROUBLE

SHOOTING .......................................................................................................... 66

PLANNING ........................................................................ 67

5.10.1

CALCULATORY FLOW TABLE FOR PIPELINING IN FACTORY ............................................................ 67

FUNCTIONS .................................................................... 68

5.11.1

HIDDEN SHORTCUT KEYS ................................................................................................................ 68

5.12

APPENDIX

PARTS

LISTS ....................................................................................................................... 69

ADJUSTMENT ....................................................... 69

5.13.1

DIGITAL / ANALOG OUTPUT ADJUSTMENT .................................................................................... 69

5.14

APPENDIX

SAFETY

INFORMATION ..................................................................................................... 70

5.14.1

WARNINGS AND CAUTIONS FOR OPERATION AND SERVICE .......................................................... 70

5.14.2

U.S. REGULATIONS FOR THE USE OF LASERS .................................................................................. 70

5.14.3

LASER-BASED OPACITY AND DUST MONITORING, SUBPART C ....................................................... 71

5.15

APPENDIX

WARRANTY ...................................................................................................................... 74

5.15.1

WARRANTY TERMS AND CONDITIONS ........................................................................................... 74

5.15.2

WARRANTY PROCEDURE ................................................................................................................ 75

MANUFACTURER´S CERTIFICATE OF CONFORMANCE TO EC-LABELLING PROCEDURE ..............................76

CERTIFICATE OF ORIGIN ...........................................................................................................................77

Содержание LM 3086 EPA3

Страница 1: ...VA FINLAND Business ID 1627111 2 EU VAT ID FI16271112 358 10 3222 631 sales mip fi MIP LM 3086 EPA3 MIP LM 3086 SE Laser Opacity and Dust Monitors Operation and service manual LASER OPACITY MONITOR LM...

Страница 2: ...nkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI16271112 358 10 3222 631 sales mip fi COMPANY INFORMATION MIP Electronics Oy Telephone 358 10 3222 631 http www mip fi Monday Friday 8 00...

Страница 3: ...ASER TRANSMITTER UNIT SPECIFICATION 15 1 4 2 RECEIVER UNIT SPECIFIC SPECIFICATIONS 15 1 4 3 CONTROLLER UNIT SPECIFICATIONS 15 1 4 4 CONTROLLER RESOLUTION 16 1 4 5 POWER REQUIREMENTS 16 1 4 6 OPERATION...

Страница 4: ...ONITOR UNIT 55 5 4 2 E PROM REPLACEMENT FOR THE STACK 55 5 5 APPENDIX E BOARD REPLACEMENTS 56 5 5 1 OVERVIEW 56 5 5 2 STACK BOARD REPLACEMENT 56 5 5 3 MONITOR BOARD REPLACEMENT 56 5 6 APPENDIX F CHOPP...

Страница 5: ...VAT ID FI16271112 358 10 3222 631 sales mip fi 8 DRAWINGS 78 8 1 EPA 3 SE OPTICAL DESIGN 78 8 2 LM 3086 EPA3 SE LASER OPACITY AND DUST MONITOR 79 8 3 OPTICAL BLOCK FOR LM3086 EPA3 80 8 4 OPTICAL BLOC...

Страница 6: ...ance testing of the monitor It should be noted that all sections should be read carefully Changing one mode of operation can often affect instrument performance and possibly will change other modes to...

Страница 7: ...e and swings away from the effluent when not in use The mirror does have a potential for dirt accumulation which will in turn skew the true zero calibration The new laser technology of the LM3086 EPA3...

Страница 8: ...that is very directional i e contained in the smallest possible space through the monitoring path The geometrical response of the opacity volume is the volume of space that is bound by the angle of vi...

Страница 9: ...s make the under fill system superior to the overfill system 1 1 6 MAINTENANCE AND AUDIT PROCEDURE ADVANTAGES Note All screws and hex bolts are metric except for the laser 90 deflector hold down bolts...

Страница 10: ...itor instead of a non laser opacity and dust monitor Technical Features Laser Opacity Improvements Dual path single pass design with optical fibre zero pipe reference path Better Linearity over whole...

Страница 11: ...71112 358 10 3222 631 sales mip fi 1 2 1 LASER UNIT LM3086 EPA3 The laser unit consists of the following parts 1 A hinged fibre glass NEMA 12 X rated enclosure attached to a hinged standard 4 ANSI 150...

Страница 12: ...to the reference detector 7 Processor circuit board for controlling the optical block and calculating opacity values All on stack calculated opacity values are sent through the serial link RS 422 for...

Страница 13: ...onit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI16271112 358 10 3222 631 sales mip fi 1 2 2 LASER UNIT LM3086 SE The laser unit co...

Страница 14: ...ge 10 Audit filter slot for use while conducting audit procedures 11 A G11 4 to 38mm ID connection for purge air G11 4 to 19mm ID optional An optional hand held unit is available for servicing trouble...

Страница 15: ...ure attached to a hinged standard 4 inch ANSI 150 flange Bolthole patterns are included in the drawings section 2 A G1 38mm ID connection for purge air Optional G1 19mm ID connection available 3 Large...

Страница 16: ...ontroller unit is supplied by an standard power plug provided with the unit The controller also has an incorporated serial link for communications with the transmitter Serial cable lengths should be k...

Страница 17: ...ion Error 0 5 Opacity Purge Flow See appendix for requirements 1 4 2 RECEIVER UNIT SPECIFIC SPECIFICATIONS Detector Optically matched silicon detector 20mm in diameter with a large 100 mm focusing len...

Страница 18: ...ration 0 001 grains ft 3 or 1 mg m3 1 4 5 POWER REQUIREMENTS Laser Transmitter Unit 115 or 230 VAC 40 VA Control Unit 100 250 VAC 15 VA Optional Blowers 3 400VAC 1000 VA or 2 230VAC 600VA 1 4 6 OPERAT...

Страница 19: ...unctions of which are explained by either the printing on the controller plate or their physical association with certain push buttons 2 1 3 AUTOMATIC SHUTTER GATE The automatic shutter gate closes up...

Страница 20: ...about 3 seconds At the same time all indicator lights are turned on relay outputs close or open depending on relay logic and the analogue out channels will show 4mA for about 1 second and 20 mA for 1...

Страница 21: ...ning to the user All alarms will be indicated by the system fault light and can be viewed by pushing the status check button Fatal errors include the following System Power Level If the power is off t...

Страница 22: ...e The default is 6 minute block averages The lower display row presents the currently selected instrument range can be changed and one of three options The first option is a bar graph display showing...

Страница 23: ...de described in paragraph 2 2 6 12 and 2 2 6 15 Set ups of the following functions are covered in paragraphs 2 2 5 10 and 2 2 5 11 2 2 5 1 Manual Zero Mode Zero Check Button When the zero check button...

Страница 24: ...here is a visible cursor in the display The cursor will appear after one push of either the up or down key The numeric character in the cursor position can be increased or decreased within the allowed...

Страница 25: ...Auto calibration Time The calibration cycle times can be set up The time setting applies to both zero and calibration Setting times to record on a DCS accurately should be considered here For example...

Страница 26: ...ning body Exceeding the alarm limit may cause a violation of permit conditions Range 1 99 Default 20 Time Range 1 99 seconds 2 2 5 16 Alarm Time Set Up The alarm time works the same way as the warning...

Страница 27: ...et by the user see below D optical density system calculates from measured opacity Note K is one point calibration value for mass concentration second point is 0 0 Default value for K is 800 and optic...

Страница 28: ...following modes detail the menus available by answering Yes to the Service Mode Y N prompt All opacity outputs relays and indicators are frozen during this mode The service mode is entered by simultan...

Страница 29: ...ollowing readings can be viewed Laser Intensity Usually 1 100 on a new laser This value will drop as laser degrades Below 20 will indicate a laser failure This reading can not be adjusted Adjusting th...

Страница 30: ...cian Passwords are listed in paragraph 2 2 6 3 The following modes can only be entered with the appropriate password All modes use the same keystrokes as the Set Up modes up down nxt This is Zero The...

Страница 31: ...sswords correspond to the keys on the front of the monitor unit Numbering is as follows Button Number Passwords Zero Mode 1 This is Zero 3723 Span 2 Dirty Stack Zero 1111 Window 3 Span Filter 2222 Ala...

Страница 32: ...n the audit log on the controller See paragraph 2 2 6 6 to access datalogs note filter numbers in the log are from last to first The log is cleared every time when audit mode is set on There are 3 mem...

Страница 33: ...e The following four options are available Z C interval in Setup Hours The zero interval will be changed to an hourly cycle Usually set to 24 hours meaning one calibration every 24 hours Range is 1 99...

Страница 34: ...or dirt 2 2 6 13 RS Output Mode The EPA 3 controller unit has a standard 9 pin connector using RS 232 communications protocol The 9 pin output has a dual function which can select the type of data tha...

Страница 35: ...ted only channel 1 pins 11 and 12 will output the audit filters Channel 1 and 2 will output the audit filter value to channels 1 and 2 pins 11 and 12 13 and 14 2 2 6 17 Dynamic Mode The EPA 3 controll...

Страница 36: ...N O 2 2 7 4 Manual Mode Outputs This feature allow the user to select one of two options LCD Only This mode is preferred When the manual zero span and window check buttons are pushed the relays do no...

Страница 37: ...affect the operation of the laser 3 2 INSTALLATION SITE REQUIREMENTS Since monitoring effluent steams is governed by German and EU regulations the monitoring site should be in compliance with all the...

Страница 38: ...temperature applications may also shorten the life span of the laser 3 2 4 TEMPERATURE AND MOISTURE There are temperature and moisture limitations to the transmitter and the receiver The moisture and...

Страница 39: ...the time it takes to drop to zero EPA rules state that response times must be less than 10 seconds Typically the MIP Laser Opacity and Dust monitor responds upscale within 7 9 seconds and back to zer...

Страница 40: ...ion fail It is the users responsibility to keep track of the window dirt and perform optic cleanings as necessary Once again the service interval will be based on the installation environment The opti...

Страница 41: ...may de laminate the silver on the backside of the mirror Occasionally the detector on the receiver side should be checked for dust If it is dusty blow the dust off or brush the dirt off carefully do n...

Страница 42: ...orm certain stages of the audit More detailed procedures of service and maintenance procedures will be outlined in the appendices The next sections will cover installation drawings including appendice...

Страница 43: ...d 6 The communications link between the transmitter and the controller should be connected Pay attention to the terminal connections 7 and 8 terminals are opposing on one end RX to TX TX to RX If usin...

Страница 44: ...hat unpredictable depending on the physical attributes of the stack Heat vibration and a repeated power up and down of the laser will result in a shorter life span 5 1 3 PERIODIC CHECKS 1 The only che...

Страница 45: ...oth procedures will result in false opacity readings or even faults 5 2 2 RECEIVER SIDE CLEANING A DIRTY WINDOW Cleaning the window will become necessary when the window check reveals opacity of somet...

Страница 46: ...6 10 2018 Page 44 105 WWW MIP FI Aanitasomittarit fi Langatonmittaus fi Mikrofonit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI1627...

Страница 47: ...6 10 2018 Page 45 105 WWW MIP FI Aanitasomittarit fi Langatonmittaus fi Mikrofonit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI1627...

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Страница 49: ...tter The area that is sometimes affected is the chopper mirror EPA3 1 Open the transmitter door 2 Detach one of the chopper motor lines on block XA3 This is a low voltage power supply 8VDC This will s...

Страница 50: ...10 2018 Page 48 105 WWW MIP FI Aanitasomittarit fi Langatonmittaus fi Mikrofonit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI162711...

Страница 51: ...e procedures are broken into two sections yet are listed in the same appendix The lasers used in MIP opacity and dust monitors will not cause damage to your eyes as long as you don t stare at the lase...

Страница 52: ...om the end of the tube 3 32 hex bolts This part is re usable and does not need to be replaced each time the laser is replaced Check for any dirt accumulation in the apertures and be sure that the O ri...

Страница 53: ...eck the voltage output PLEASE DON T TRY TO MEASURE HI VOLTAGE POWERSUPPLY IF YOU DON T KNOW WHAT YOU ARE DOING Without load voltage can rise more than 12 000V The current is factory set and should not...

Страница 54: ...s valid you can see a dot reflection inside the equipment enclosure top Otherwise the laser is invalid and needs to be replaced 2 Assure that the main power switch is off and detach the red and the bl...

Страница 55: ...R C and Z push next and select RT Real Time Observe the Z value and note both how much it is reading and how much it is fluctuating The Z value should be between 2000 and 5000 Typically if the laser i...

Страница 56: ...ro Enter the 3723 password to This is Zero understanding completely the implications in the manual New Zero Opacity XX appears Push the down arrow twice to enter zero Push status check to back out to...

Страница 57: ...autions Turn the power off first Note the orientation of the chip The printed text on the chip not on the paper label is upside down when read from the back of the unit The dot on the corner of the ch...

Страница 58: ...one hour 6 Check your service numbers for M and R again They will likely change with a new board chip combination 7 Adjust the pots the side by side ones so that M and R are about the same 100 as befo...

Страница 59: ...the mirror and slip the defective motor out of the ring clamp 5 Re install the new motor mirror combination into the ring clamp block assembly 6 Attach the chopper mirror to the chopper motor shaft It...

Страница 60: ...12 358 10 3222 631 sales mip fi 13 Watch the motor spin and make sure that the laser is hitting the cross hairs well 14 Replace the cover plate and hex bolts 15 Replace the zero pipe but wait to re ti...

Страница 61: ...6 10 2018 Page 59 105 WWW MIP FI Aanitasomittarit fi Langatonmittaus fi Mikrofonit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI1627...

Страница 62: ...ttarit fi Langatonmittaus fi Mikrofonit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI16271112 358 10 3222 631 sales mip fi 5 7 APPEN...

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Страница 64: ...crew is in a hole on the right side of the optical block near the top right 2 Remove zero pipe unclipping it from all the hold down clips 3 Remove two signal wires from terminal block XA1 They are the...

Страница 65: ...6 10 2018 Page 63 105 WWW MIP FI Aanitasomittarit fi Langatonmittaus fi Mikrofonit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI1627...

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Страница 67: ...the hold down clips Re tighten the zero pipe set screws and the signal wire 12 Power up transmitter then the monitor 13 A clear stack will need to be performed see appendix c for details Allow the mon...

Страница 68: ...lens Replace chopper mirror Failed Span Dirty or broken chopper Mirror Reference detector dirty or failed Clean or replace chopper mirror Clean or replace reference detector Purge Fail Low or loss of...

Страница 69: ...on of buffer values and procedure Sync Fail Chopper motor failed Chopper mirror damaged dirty Reference detector dirty or failed Misaligned or defective laser tube Check wiring or replace bearings noi...

Страница 70: ...p Down pressed for a few seconds Will show the current This is Zero Password and let user modify it During any Diagnostic Test Up pressed Will freeze on that test until up pressed again During any Dia...

Страница 71: ...re part catalogs with identifiers and pictures are available as separate documents If needed please contact your local distributor or visit http opacitymonitors fi spare_parts 5 13 APPENDIX M DIGITAL...

Страница 72: ...GULATIONS FOR THE USE OF LASERS This is an excerpt from a correspondence with a Canadian Customer expressing concern with the use and safety of lasers This correspondence clarifies the safety issues t...

Страница 73: ...used in the MIP opacity and dust monitor Class III R are not greater than the 5 mill watts guideline and do not require the use of any laser eye protection under the regulations Eye damage will not r...

Страница 74: ...on ionizing radiation Occupational Safety Health Administration DOL OSHA 29 CFR 1926 54 U S Department of Labor Laser Eyewear Standard Occupational Safety Health Administration DOL OSHA 29 CFR 1926 10...

Страница 75: ...Standard Safety Standard for Radio Receivers Audio Systems and Accessories ANSI UL 1270 1978 American National Standard General Safety Standard for Installations Using Non Medical X Ray and Sealed Ga...

Страница 76: ...e Transportation insurance duties etc are to be paid by the purchaser Repaired or replaced products will be returned to the purchaser by MIP F O B city of destination domestic as well as foreign terri...

Страница 77: ...zation number Product model number and serial number Date of shipment purchase Brief description of problem failure Pictures from site or mounting place and if known defected part of product Name and...

Страница 78: ...ip fi 6 MANUFACTURER S CERTIFICATE OF CONFORMANCE TO EC LABELLING PROCEDURE This is to certify that the following dust measuring monitoring products manufactured by MIP Electronics Oy Dust monitors LM...

Страница 79: ...ess ID 1627111 2 EU VAT ID FI16271112 358 10 3222 631 sales mip fi 7 CERTIFICATE OF ORIGIN We hereby confirm that Dust Monitor MIP LM 3189 is manufactured by MIP Electronics Oy Finland and is Finnish...

Страница 80: ...ation of the instrument This is why the chopper mirror has different surfaces much like the principle of a chopper used in gas analytical equipment The mirrors have two types of surfaces one a plain m...

Страница 81: ...MIP FI Aanitasomittarit fi Langatonmittaus fi Mikrofonit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI16271112 358 10 3222 631 sales...

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Страница 85: ...fi Mikrofonit fi Opacitymonitors fi MIP Electronics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI16271112 358 10 3222 631 sales mip fi 8 6 LM3086 SE LASER UNIT XA1 XA3 O...

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Страница 87: ...AUDIT FILTERS FOR AUDIT SLOT A Cal Check certified audit filter current model with plunge pins to secure on place Suitable for most of LM 3086 EPA3 SE SER models B Cal Check certified audit filter old...

Страница 88: ...te Audit filter shouldn t block laser beam Filter with frame needs to be installed so that the glass edge of the filter goes to the bottom of the audit slot Empty audit slot Audit slot needs to be emp...

Страница 89: ...ed audit filter older model Stays in slot with its own weight Install that audit filters silicon fitting is towards detector Audit filter can move in slot so install every time into the same position...

Страница 90: ...nics Oy Palokorvenkatu 2 04250 KERAVA FINLAND Business ID 1627111 2 EU VAT ID FI16271112 358 10 3222 631 sales mip fi C Audit filter for special filter values with plunge pins to secure on place Force...

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