OM-231185 Page 30
6-6. Robot Auto-Calibration Sample Programs
.
It is critical to make certain that NO start power, start conditions, run-in, or crater parameters of any kind are present in the robot program. The
welding power source is looking for 2 distinct welding conditions. If there is a “start power” condition, the welding power source will equate this
as the first condition and fail to execute Auto-Cal correctly. If there is a “crater fill” condition, the welding power source will equate this as the second
condition and fail to execute Auto-Cal correctly.
Actual Motoman Welder Condition File
Sample Auto-Calibration Routine For Fanuc Robot
<Welding Current Output Char.>
1: Call Safehome
NO. REF (V)
MEASURE (A)
2: J P[1] 40% Fine
01 0.01
1
Arcstart [10.0Volts, 100.0IPM]
02 7.00
500
3: L P[2] 10.0 sec Fine
03 13.99
999
Arc End [0.0Volts, 0.0IPM, 0.0Sec]
04 0.00
000
4: Wait 1.00 (Sec)
<Welding Voltage Output Char.>
5: J P[3] 40% Fine
NO. REF (V)
MEASURE (V)
Arcstart [44.0Volts, 1000.0IPM]
01 0.14
0.5
6: L P[4] 10.0 sec Fine
02 7.00
25.0
Arc End [0.0Volts, 0.0IPM, 0.0Sec]
03 14.00
50.0
7: Call Safehome
04
Sample Auto-Calibration Routine For ABB Robot
Sample Auto-Calibration Routine For Motoman Robot
Move J home, v500, z50, tweldgun;
0000 NOP
Arcl \ on, *, v500, sm1, wd1, wv0, z50, tweldgun;
0001 Mov J
Arcl \ off, *, v500, sm1, wd1, wv0, z50, tweldgun;
0002 AWELD 1.40
WaitTime 5;
(AWELD direct input of 1.40Volts = 100 ipm)
Arcl \ on, *, v500, sm1, wd2, wv0, z50, tweldgun;
0003 VWELD 2.80
Arcl \ off, *, v500, sm1, wd1, wv0, z50, tweldgun;
(VWELD direct input of 2.80Volts = 10.0 volts)
Move J home, v500, z50, tweldgun;
0004 Arcon
0005 Timer T=10.00
0006 Arcof
0007 AWELD 14.00
(AWELD direct input of 14.00Volts = 1000 ipm)
0008 VWELD 12.32
(VWELD direct input of 12.32Volts = 44.0 volts)
0009 Arcon
0010 Timer T=10.00
0011 Arcof
0012 End
*Seam Data values must all be set at zero.
Weld Data 1:
Weld Data 2:
weld_sched:=0
weld_sched:=0
weld_speed:=5
weld_speed:=5
weld_voltage:=10
weld_voltage:=44
weld_wfs:=100
weld_wfs:=1000
org_weldspeed:=0
org_weldspeed:=0
org_weldvoltage:=0
org_weldvoltage:=0
org_weldwfeed:=0
org_weldwfeed:=0
Содержание Auto-Axcess 300 CE
Страница 27: ...OM 231185 Page 21 Notes...
Страница 58: ...OM 231185 Page 52 Figure 10 2 Circuit Diagram For Welding Power Source Part 2 Of 2...
Страница 59: ...OM 231185 Page 53 263 490 B Part 2 Of 2 RC1 PLG...
Страница 60: ...OM 231185 Page 54 Figure 10 3 Circuit Diagram For 72 Pin Robot Interface...
Страница 61: ...OM 231185 Page 55 219 266 D...
Страница 62: ...OM 231185 Page 56 Figure 10 4 Circuit Diagram For Peripheral Motor Interface...
Страница 63: ...OM 231185 Page 57 219 267 B...
Страница 72: ...Notes...
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