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OM-257220 Page 8

LE RAYONNEMENT HAUTE
FRÉQUENCE (H.F.) risque de
provoquer des interférences.

D

Le rayonnement haute fréquence (H.F.) peut 
provoquer des interférences avec les équi-

pements de radio−navigation et de communication, les services
de sécurité et les ordinateurs.

D

Demander seulement à des personnes qualifiées familiarisées avec
des équipements électroniques de faire fonctionner l’installation.

D

L’utilisateur est tenu de faire corriger rapidement par un électricien
qualifié les interférences résultant de l’installation.

D

Si le FCC signale des interférences, arrêter immédiatement l’appareil.

D

Effectuer régulièrement le contrôle et l’entretien de l’installation.

D

Maintenir soigneusement fermés les portes et les panneaux des
sources de haute fréquence, maintenir les éclateurs à une distan-
ce correcte et utiliser une terre et un blindage pour réduire les
interférences éventuelles.

LE SOUDAGE À L’ARC risque de
provoquer des interférences.

D

L’énergie électromagnétique risque de
provoquer des interférences pour l’équipement
électronique sensible tel que les ordinateurs et
l’équipement commandé par ordinateur tel que
les robots.

D

Veiller à ce que tout l’équipement de la zone de soudage soit com-
patible électromagnétiquement.

D

Pour réduire la possibilité d’interférence, maintenir les câbles de
soudage aussi courts que possible, les grouper, et les poser aussi
bas que possible (ex. par terre).

D

Veiller à souder à une distance de 100 mètres de tout équipement
électronique sensible.

D

Veiller à ce que ce poste de soudage soit posé et mis à la terre
conformément à  ce mode d’emploi.

D

En cas d’interférences après avoir pris les mesures précédentes,
il incombe à l’utilisateur de prendre des mesures supplémentaires
telles que le déplacement du poste, l’utilisation de câbles blindés,
l’utilisation de filtres de ligne ou la pose de protecteurs dans la zone
de travail.

2-4.

Proposition californienne 65 Avertissements

Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des mal-
formations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants)

Ce produit contient des produits chimiques, notamment du
plomb, dont l’État de Californie reconnaît qu’ils provoquent
des cancers, des malformations congénitales ou d’autres
problèmes de procréation. Se laver les mains après
utilisation.

2-5.

Principales normes de sécurité

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting,
 American Welding Society Standard AWS F4.1, from Glob-
al Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles,
 American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly,  VA 20151 (phone: 703-788-2700, website:www.cga-
net.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protec-
tion,
 ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,
 NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Indus-
try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super-
intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The Na-
tional Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).

2-6.

Informations relatives aux CEM

Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant issu d’un
soudage à l’arc (et de procédés connexes, y compris le soudage par
points, le gougeage, le découpage plasma et les opérations de
chauffage par induction) crée un champ électromagnétique (CEM)
autour du circuit de soudage. Les champs électromagnétiques produits
peuvent causer interférence à certains implants médicaux, p. ex. les
stimulateurs cardiaques. Des mesures de protection pour les porteurs
d’implants médicaux doivent être prises: Limiter par exemple tout accès
aux passants ou procéder à une évaluation des risques individuels pour
les soudeurs. Tous les soudeurs doivent appliquer les procédures
suivantes pour minimiser l’exposition aux CEM provenant du circuit de
soudage:

1.

Rassembler les câbles en les torsadant ou en les attachant avec
du ruban adhésif ou avec une housse.

2.

Ne pas se tenir au milieu des câbles de soudage. Disposer les

câbles d’un côté et à distance de l’opérateur.

3.

Ne pas courber et ne pas entourer les câbles autour de votre
corps.

4.

Maintenir la tête et le torse aussi loin que possible du matériel du
circuit de soudage.

5.

Connecter la pince sur la pièce aussi près que possible de la
soudure.

6.

Ne pas travailler à proximité d’une source de soudage, ni
s’asseoir ou se pencher dessus.

7.

Ne pas souder tout en portant la source de soudage ou le
dévidoir.

En ce qui concerne les implants médicaux :
Les porteurs d’implants doivent d’abord consulter leur médecin avant
de s’approcher des opérations de soudage à l’arc, de soudage par
points, de gougeage, du coupage plasma ou de chauffage par induc-
tion. Si le médecin approuve, il est recommandé de suivre les
procédures précédentes.

Содержание 907525

Страница 1: ...ower Source XMT 450 CC CV OM 257220P 2016 10 Processes Description Multiprocess Welding File MULTIPROCESS R 400 Volt Model CE For product information Owner s Manual translations and more visit www Mil...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...IFICATIONS 13 4 1 Features And Benefits 13 4 2 Arc Controls 13 4 3 Serial Number And Rating Label Location 13 4 4 Unit Specifications 13 4 5 Dimensions and Weight 14 4 6 Environmental Specifications 1...

Страница 4: ...ION 9 SMAW CAC A OPERATION 38 9 1 Typical Connection For SMAW And CAC A Process 38 9 2 Remote Stick Welding Mode SMAW CAC A Process 39 9 3 Stick Welding Mode SMAW CAC A Process 40 9 4 Optional Low Ope...

Страница 5: ...V W AUX POWER CE 907525 Council Directives 2006 95 EC Low Voltage 2004 108 EC Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain Hazardous Substances in electrical and electron...

Страница 6: ...il setting options welding programs are changed Occupational exposure is below the Exposure Limit Values ELVs YES NO for health effects at the standardized configurations if NO specific required minim...

Страница 7: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 8: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 9: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...

Страница 10: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 11: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...

Страница 12: ...br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier et s assur...

Страница 13: ...areil D Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur D Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e P...

Страница 14: ...ational Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cy...

Страница 15: ...istributor for further information Safe37 2012 05 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2012 05 Protect yourself from electric shock...

Страница 16: ...rvicing unit Safe27 2012 05 Always wear long sleeves and button your collar when servicing unit Safe28 2012 05 After taking proper precautions as shown connect power to unit Safe29 2012 05 Do not use...

Страница 17: ...asd lk Kasjf laksf lkasdf l aksdf lkasd flksadflkasd lk Become trained and read the instructions before working on the machine or welding Safe40 2012 05 5min V V V Hazardous voltage remains on input c...

Страница 18: ...c Operation GTAW Remote Negative Inductance Foot Control Gas Metal Arc Welding GMAW U2 Conventional Load Voltage I2 Rated Welding Current Single Phase Increase Circuit Breaker Gas Tungsten Arc Welding...

Страница 19: ...perage at the start of a weld eliminating electrode sticking in CC and Stick Welding Modes see Sections 9 2 and 9 3 4 2 Arc Controls DIG control allows the arc characteristics soft versus stiff to be...

Страница 20: ...ty EMC This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There can be potential difficulties in ens...

Страница 21: ...with China SJ T 11364 O 2 5 7 8 9 85 GB T26572 Indicates that the concentration of the Hazardous Substance in all homogeneous materials of the part is below the relevant threshold of China GB T 26572...

Страница 22: ...it overheats thermostat s opens output stops and cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle before welding NOTICE Exceeding duty cycle can damage unit and voi...

Страница 23: ...tput capabilities of welding power source Curves of other set tings fall between curves shown AMPERAGE VOLTAGE CC Mode VOLTAGE CV MODE AMPERAGE 0 20 40 60 80 100 0 100 200 300 400 500 600 700 MAX MIN...

Страница 24: ...or CEC Section 20 1 Lifting Forks Extend forks beyond opposite side of unit 2 Lifting Handles Use handles to lift unit 3 Hand Cart Use cart or similar device to move unit 4 Line Disconnect Device Loc...

Страница 25: ...2x70 2x3 0 2x95 2x3 0 2x95 350 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 2x4 0 2x120 400 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x4 0 2x120 2x4 0 2x120 500 2 0 70 3 0...

Страница 26: ...f the weld cable terminal and copper bar are clean Tools Needed 3 4 in 19 mm 4 2 3 Do not place anything between Incorrect Installation 1 weld cable terminal and copper bar 5 5 Remote 14 Receptacle In...

Страница 27: ...Receptacle And Supplementary Protectors Ref 257348 B 1 115 V 7 Amp AC Receptacle 2 Supplementary Protector CB1 3 Supplementary Protector CB2 CB1 protects duplex receptacle CB2 protects 24 volts AC por...

Страница 28: ...ter to Gas In fitting Connect hose coupler to torch Connect one end of gas hose to hose coupler Connect remaining end of gas hose to Gas Out fitting Operation The gas solenoid controls gas flow during...

Страница 29: ...ceptacle or conductor rating to be less than the rating of the circuit protection device All components of the circuit must be physically compatible See NEC articles 210 21 630 11 and 630 12 50 60 Hz...

Страница 30: ...List is available at www MillerWelds com OM 257220 Page 24 5 9 Connecting Input Power Tools Needed 5 16 in 3 8 1 4 9 7 10 11 L1 L2 L3 GND PE Earth Ground 1 Input5 2013 04 Ref 803 766 C 257 348 A 2 4...

Страница 31: ...ine Install strain relief of proper size for unit and input conductors Route conductors cord through strain relief Tighten strain relief 3 Welding Power Source Grounding Terminal 4 Green Or Green Yell...

Страница 32: ...Sections 7 2 thru 9 3 1 Remote 14 Receptacle 2 Left Display 3 Right Display The meters display the actual weld output values after arc initiation and remains dis played for approximately three second...

Страница 33: ...anel Amps Lift Arc TIG GTAW Remote 14 Amps Panel Amps Scratch Start TIG GTAW Remote 14 Amps Panel Amps MIG GMAW Remote 14 Volts Volts Pulsed MIG GMAW P Remote 14 N A Arc Length 0 100 Stick SMAW CAC A...

Страница 34: ...ss 277777 A Turn off power before making con nections 1 Foot Control 2 Positive Weld Output Terminal 3 Remote 14 Receptacle Connect desired remote control to Remote 14 receptacle if required 4 Gas In...

Страница 35: ...to SCRATCH START TIG position as shown The open circuit voltage is shown in the Left Display Preset amperage is shown in the Right Display Operation The Adjust Control is used to set desired preset am...

Страница 36: ...Control is used to set desired preset amperage A remote control is required to turn on the weld output To start welding momentarily depress out put switch Touch tungsten electrode to workpiece at weld...

Страница 37: ...ode Switch to TIG position as shown The preset amperage is shown in the Right Display Operation The Adjust Control is used to set desired preset amperage A remote control is required to turn on the we...

Страница 38: ...ons 1 Remote 14 Receptacle 2 Positive Weld Output Terminal 3 Negative Weld Output Terminal 4 Ground Cable to Workpiece 5 Workpiece 6 Gun 7 Wire Feeder 8 Gas Hose 9 Gas Cylinder Use of shielding gas is...

Страница 39: ...lay Operation The Adjust Control is used to set desired preset voltage The preset voltage can be adjusted re motely at the wire feeder if the feeder has a voltage control This voltage con trol will ov...

Страница 40: ...ive Weld Output Terminal 4 Negative Weld Output Terminal 5 Ground Cable to Workpiece 6 Workpiece 7 Gun 8 Wire Feeder 9 Gas Hose 10 Gas Cylinder Use of shielding gas is dependant on Wire Type The conne...

Страница 41: ...itch 2 Left Display 3 Right Display 4 Adjust Control Setup For typical system connections refer to Section 8 3 Rotate Mode Switch to PULSED MIG posi tion as shown Left and Right Display will show PPP...

Страница 42: ...rminal 2 Negative Weld Output Terminal 3 Ground Cable to Workpiece 4 Workpiece 5 Voltage Sensing Clamp 6 Gun 7 Gun Trigger Receptacle 8 Wire Feeder 9 Gas Hose 10 Gas Cylinder Use of shielding gas is d...

Страница 43: ...tion as shown The Left Display toggles between open cir cuit voltage and preset voltage Operation The Adjust Control is used to set desired preset voltage The Left Display toggling momentarily pauses...

Страница 44: ...A Turn off power before making con nections 1 Electrode Holder Carbon Arc For CAC A process connect carbon arc cutting torch to to positive weld output ter minal 2 Electrode Holder 3 Positive Weld Ou...

Страница 45: ...rage When Configuration 3 is se lected remote control preset will be displayed in the amperage window See section 9 5 for more information regarding Alternate Configuration Functionality Adaptive Hot...

Страница 46: ...onfiguration 3 are ac tive remote controls will be ignored and amperagewill operate in panel only control See section 9 5 for more information re garding Alternate Configurations Adaptive Hot Start au...

Страница 47: ...es remote operation When configuration 2 is selected Stick mode operates in Panel Only control meaning any remote control that is plugged into the remote 14 control will be ignored and have no effect...

Страница 48: ...er before maintaining 3 Months Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten Weld Connec...

Страница 49: ...asure the DC voltage across the screw terminals on PC2 as shown until voltage drops to near 0 zero volts If the capacitor voltage does not drop to near zero after sev eral minutes use a bleeder re sis...

Страница 50: ...dicates a malfunction in the secondary power circuit of the unit If this display is shown contact a Factory Authorized Service Agent Help 25 Display Indicates machine has reached Duty Cycle limit See...

Страница 51: ...A complete Parts List is available at www MillerWelds com OM 257220 Page 45 Notes...

Страница 52: ...OM 257220 Page 46 SECTION 11 ELECTRICAL DIAGRAM Figure 11 1 Circuit Diagram...

Страница 53: ...OM 257220 Page 47 256 909 B...

Страница 54: ...Notes...

Страница 55: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 56: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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