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OM-4409 Page 82

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 19-1. Main Assembly

Quantity

189824

Panel, Gen LH

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189828

Panel, Engine Side

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

206601

Panel, Engine Extension LH

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

208277

Reactor, AC Environmental Rda

. . .

. . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CR7

♦

188636

Relay, OCV Control (Battery Charging)

. . .

. . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦

081499

Bracket, Mtg Strip Terminal (Battery Charging)

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . .

038620

Link, Jumper Term Blk 30 Amp

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189549

Block, Term Assy Standard W/Clamp (includes)

. . . . . . . . . . .

. . . . .

. .

. . . . . . . . . . . . . . . . . . . . .

038621

Block, Term 30 Amp 4 Pole Frict Term Str Both Side

. . .

. . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . .

081499

Bracket, Mtg Strip Terminal

. . .

. . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

138027

Edge Trim, Style Tl750

−

b2x1/16 Black W/Clips 3.750

. . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . .

020225

Clamp, Nyl .875 Clamp Dia X.500 Wide .203 Mtg Hole

. . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . .

SR4, SR5

035704

Rectifier, Integ Bridge 40 Amp 800 V

. . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CB4

045061

Circuit Breaker, Auto Reset 24vdc 7 Amp

. . .

. . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . .

206352

Brace, Front To Center Upright

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

205636

Transformer, W/Brkt Environmental

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. . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

201697

Pan, Reactor And Rectifier

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

173352

Extrusion, Rubber (order by ft.)

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189708

Firewall, Top

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

194485

Hose, Air Cleaner

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189764

Air Cleaner, Intake (Engine) (includes)

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*192938

Filter, Air Element Primary

. . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*192939

Filter, Air Element Safety

. . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

206556

Pipe, Air Cleaner Intake Deutz (Turbo Hose To Air Cleaner Hose)

. . . . . . . . . . . . . . . . . . . .

. .

. . . . .

189763

Bracket, Mtg Air Cleaner

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

206351

Upright, Center Assy

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189464

Seal, Weather Lift Eye

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

197613

Air Cleaner, Intake 5.250 In (Compressor) (includes)

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . .

197675

Dust Ejector, Air Cleaner

. . .

. . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*197676

Element, Air Cleaner

. . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

197677

Cover Assy, Air Cleaner

. . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

197678

Body, Air Cleaner

. . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*197679

Element, Air Cleaner Safety

. . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

197829

Bracket, Mtg Air Cleaner

. . .

. . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

206696

Hose, Elbow Air Cleaner/Compressor

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

198457

Tube, Air Intake Perkins 104

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

206697

Hose, Elbow Air Cleaner/Compressor 180 Degree

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . .

207268

Hose, Cwc Flexaust 2.000 Id X 22.000

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

+219140

Bracket, Mtg Air Cleaner

. . .

. . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

210151

Label, Air Cleaner Location

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦

209612

Lever, Switch Lockout Disconnect Battery

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . .

♦

209597

Bracket, Mtg Battery Disconnect Switch

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦

209611

Switch, Disc Battery 2P 6

−

36 Volts

. . .

. . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

196220

Bracket, Holddown Fuel Tank Rear

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

192362

Bracket, Mtg Nyl 1/2 Conduit

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

+206603

Cover, Top

. . .

. . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189052

Grommet, Plastic Neck Filler Fuel

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190198

Cap, Tank Screw

−

on 3.500 In W/Vent W/Lanyard 8”

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . .

192041

Label, Use Diesel Fuel Only

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

222513

Label, Warning Falling Equipment Can Cause Serious

. . .

. . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . .

♦

143915

Mount, Sgl Stud 1.5 Dia X 1.000 Lg .312

−

18 Stud

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . .

♦

205702

Bracket, Mtg Spark Arrestor

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦

205749

Pipe, Exhaust Elbow

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦

603767

Cap, Weather Exhaust No. 3

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦

010875

Clamp, Muffler 2.000 Dia U Pld

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦

205712

Spark Arrestor

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦

205748

Pipe, Exhaust Elbow

. . .

. . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Содержание Big Blue Air Pak

Страница 1: ...ck SMAW Welding MIG GMAW Welding Flux Cored FCAW Welding Engine Driven Welding Generator And Air Compressor OM 4409 206 941V 2007 05 TIG GTAW Welding With Optional Equipment Battery Charging Big Blue...

Страница 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...ications 13 4 3 Sound Level Table 13 4 4 Dimensions Weights And Operating Angles 14 4 5 Stick And MIG Volt Ampere Curves 15 4 6 TIG Volt Ampere Curves 16 4 7 Fuel Consumption 17 4 8 Duty Cycle And Ove...

Страница 4: ...ce 52 10 3 Servicing Compressor Air Cleaner 53 10 4 Compressor Overload Protection 54 10 5 Servicing Air Compressor 55 10 6 Adjusting Compressor Air Pressure 56 SECTION 11 TROUBLESHOOTING 57 11 1 Trou...

Страница 5: ...risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC constant voltage wire welder 2 a DC man...

Страница 6: ...ing can easily go through small cracks and openings to adjacent areas Watch for fire and keep a fire extinguisher nearby Be aware that welding on a ceiling floor bulkhead or partition can cause fire o...

Страница 7: ...s bare handed Allow cooling period before working on equip ment To handle hot parts use proper tools and or wear heavy insulated welding gloves and clothing to prevent burns STEAM AND HOT COOLANT can...

Страница 8: ...ge and frequency caused by low engine speed damage electric motors Do not connect 50 or 60 Hertz motors to the 100 Hertz receptacle where applicable FLYING SPARKS can cause injury Wear a face shield t...

Страница 9: ...tion Association P O Box 9101 Quincy MA 02269 9101 phone 617 770 3000 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Assoc...

Страница 10: ...l appareil en est quip Des pr cautions de s curit suppl mentaires sont requises dans des environnements risque comme les endroits humides ou lorsque l on porte des v tements mouill s sur des structure...

Страница 11: ...Porter des lunettes de s curit avec crans lat raux m me sous votre casque Avoir recours des crans protecteurs ou des rideaux pour prot ger les autres contre les rayonnements les blouissements et les t...

Страница 12: ...r les batteries D brancher le c ble n gatif en premier lieu Le rebrancher en dernier lieu LE CARBURANT MOTEUR peut provo quer un incendie ou une explosion Arr ter le moteur avant de v rifier le niveau...

Страница 13: ...e changer ou de rajouter des l ments ou avant d ouvrir la purge ou le bouchon de remplissage d huile Le METAL CHAUD lors du coupage et gougeage plasma peut provoquer un in cendie ou une explosion Ne p...

Страница 14: ...INSTRUCTIONS Lisez le manuel d instructions avant l utilisation ou la maintenance de l appareil N utiliser que les pi ces de rechange recom mand es par le constructeur Effectuer la maintenance et le s...

Страница 15: ...onal Standards Institute 11 West 43rd Street New York NY 10036 8002 t l phone 212 642 4900 site Internet www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standa...

Страница 16: ...ump Check Valve Clearance Fuel Engine Coolant Temperature Hourmeter HM Air Pressure Temperature Air Compressor Positive Negative Wire Feed Welding Arc A Amperes V Volts Panel Local Remote Output Direc...

Страница 17: ...ompressor Model And Type Air Output At Effective Working Pressure Factory Pressure Setting Safety Relief Valve Rating Air Compressor Oil Capacity Ingersoll Rand CE55 G Rotary Screw 60 scfm 1 7 m3 min...

Страница 18: ...tip A 69 1 2 in 1765 mm tip B 55 7 8 in 1419 mm C 46 3 8 in 1178 A D 11 in 279 mm B C E 27 1 2 in 699 mm F 1 in 25 mm G 29 13 16 in 757 mm H 30 H 9 16 in 14 mm Dia 4 Holes Front Panel End D 20 30 With...

Страница 19: ...Curves of all other settings fall between the curves shown C MIG Mode A DC Stick Mode B AC Stick Mode Optional 0 20 40 60 80 100 0 100 200 300 400 500 600 700 800 900 1000 DC AMPERES DC VOLTS Ranges...

Страница 20: ...put capabilities of the welding generator Curves of all other settings fall between the curves shown A DC TIG Mode B AC TIG Mode Optional 0 20 40 60 80 100 0 50 100 150 200 250 300 350 400 450 500 550...

Страница 21: ...100 DUTY CYCLE US Gal Hr IDLE w Air Output Continuous Welding 4 8 Duty Cycle And Overheating 202 356 Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating NOTICE...

Страница 22: ...n amperes available at the 120 and 240 volt receptacles 0 50 100 150 200 250 300 0 5 10 15 20 25 30 AC AMPERES IN 240V MODE AC VOLTS 0 25 50 75 100 150 125 0 10 20 30 40 50 60 AC AMPERES IN 120V MODE...

Страница 23: ...gle phase 120 240 volt re ceptacle or three phase 240 volt terminals A 12 kVA kW Single Phase AC Output No Weld Load B 20 kVA kW Three Phase AC Output No Weld Load 180 190 200 210 220 230 240 250 260...

Страница 24: ...60 70 80 90 100 CUBIC FEET PER MINUTE CFM POUNDS PER SQUARE INCH PSI Idle 4 12 Optional Battery Charging Output Curve 210 269 The battery charging curves show the charging amperage and voltage output...

Страница 25: ...OM 4409 Page 21 4 13 Manufacturing Rating Label...

Страница 26: ...ction 5 2 for mounting in formation Grounding 1 Equipment Grounding Terminal On Front Panel 2 Grounding Cable Not Supplied 3 Metal Vehicle Frame Connect cable from equipment ground terminal to metal v...

Страница 27: ...ackets Supplied Mount unit on flat surface or use cross supports to support base Secure unit with mounting brack ets 3 1 2 in Bolt And Washer Minimum Not Supplied 4 3 8 16 x 1 in Screws Supplied To Bo...

Страница 28: ...2 Double Flanged Elbow 3 Nut 4 Flat Washer 5 Mount 6 Bracket 7 Screw 8 Single Flanged Elbow 9 Rain Cap 10 Clamp Loosely assemble components as shown Mount the muffler with the clean out plug to the ou...

Страница 29: ...cessary add electro lyte to raise to proper level Reins tall vent caps 4 Battery Charger Read and follow all instruc tions supplied with battery charger Charge battery for 12 minutes at 30 amperes or...

Страница 30: ...he circuit When the switch is turned Off the front panel controls do not work To run unit turn switch to On posi tion To prevent unit from running turn switch to Off position The switch may be locked...

Страница 31: ...ns Leave filler neck empty to allow room for expansion Engine stops if fuel level is low on units with low fuel shutdown option Do not run out of fuel or air may enter fuel system and cause starting p...

Страница 32: ...work cable to Negative terminal on right For Stick and TIG Direct Current Elec trode Negative DCEN connect elec trode holder cable to Negative terminal on right and work cable to Positive ter minal o...

Страница 33: ...0 120 2 ea 2 0 2x70 2 ea 3 0 2x95 2 ea 3 0 2x95 2 ea 4 0 2x120 400 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 3 0 2x95 2 ea 4 0 2x120 2 ea 4 0 2x120 500 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea...

Страница 34: ...e 0 to 10 volts dc in TIG mode REMOTE OUTPUT D Remote control circuit common OUTPUT CONTROL E DC input command signal 0 to 10 volts from min to max of remote control with Voltage Amperage Adjust contr...

Страница 35: ...the engine is running and the front panel Compressor switch is moved to the On position see Section 6 1 Run engine at weld power speed for maxi mum air compressor output Compressor output is reduced...

Страница 36: ...OM 4409 Page 32 SECTION 6 OPERATING THE WELDING GENERATOR 6 1 Controls See Section 6 2 803 229 217 356 A 13 17 2 1 11 15 16 12 6 5 7 4 8 3 14 9 18 10...

Страница 37: ...Use all five ranges for Stick welding and the lowest four ranges for TIG welding Read the upper set of numbers at each range for Stick welding and the lower set at each range for TIG welding Use the...

Страница 38: ...uit provides addition al amperage during low voltage short arc length conditions to prevent stick ing electrodes The arc drive dig circuit is disabled when switch is in MIG or TIG positions The engine...

Страница 39: ...C Max 400 A DC Adjust Optional Remote Control Set Panel Remote Switch Set Range Control Not Used In Remote On Off Switch Required Stick Mode Max 400 A DC Min 125 A DC Set Remote Process Example Combin...

Страница 40: ...test button to verify GFCI is working properly 3 Supplementary Protector CB1 4 Supplementary Protector CB2 CB1 protects RC1 and the genera tor winding from overload If CB1 opens RC1 and GFCI1 do not w...

Страница 41: ...Circuit Grounding Lead 7 Lead 90 Neutral 8 Isolated Neutral Terminal 9 Jumper Lead 42 10 Grounding Terminal Jumper 42 is connected to lead 90 at factory Jumper 42 may be discon nected from neutral to...

Страница 42: ...n to verify GFCI is working properly 5 Supplementary Protector CB2 6 Supplementary Protector CB3 CB2 protects GFCI1 from overload If CB2 opens GFCI1 does not work Place button to reset breaker CB3 pro...

Страница 43: ...eing charged When done charging stop engine or set Pro cess Contactor switch to any Remote On Off Switch Required position Move Output Selec tor switch to AC Weld or DC Weld position 803 231 A 210 149...

Страница 44: ...arged 1 Battery 2 Battery Charging Cables For battery charging use less than 20 feet 6 1 m of AWG 1 or larger cable For jump starting use less than 20 feet 6 1 m of AWG 2 0 or larger cable 3 Terminal...

Страница 45: ...n This battery charging procedure uses the front panel controls to turn charging output on and off Charge 10 minutes Check Battery Voltage Continue Charging If Necessary Set Process Contactor Switch T...

Страница 46: ...Charge battery for 10 minutes before jump starting battery Stop Engine Set Ampere Range Switch To 300 Max Position NOTICE Do not switch under load Press Close Remote Momentary On Switch While Crankin...

Страница 47: ...OM 4409 Page 43 SECTION 9 ENGINE GENERATOR MAINTENANCE 9 1 Engine Maintenance Label...

Страница 48: ...erence Every 8 Hours FUEL WATER Section 5 7 9 6 Fuel Water Separator Fuel Level Oil Level Oil Fuel Spills Every 50 Hours Weld Terminals Every 100 Hours Section 9 4 Battery Terminals Air Cleaner Hoses...

Страница 49: ...maged or if brush material is at or near minimum length 1 Damaged Brushes New Length 1 1 4 in 32 mm Minimum Length 5 8 in 16 mm Replace Notes 16 Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 0...

Страница 50: ...additional engine protection Never clean a safety element Re place the safety element after servic ing the primary element three times Clean or replace primary element if dirty see note above before...

Страница 51: ...Spark Arrestor Muffler 2 Cleanout Plug Remove plug and remove any dirt covering cleanout hole Start engine and run at idle speed to blow out cleanout hole If nothing blows out of hole briefly cover en...

Страница 52: ...ld Terminals Always On Stick position 1 Throttle Rod 2 Locknut Loosen locknuts Place engine control switch in Run Idle position Wait 15 seconds for throttle sole noid to energize and lower engine spee...

Страница 53: ...to metal container Close petcock when water free fuel flows To replace primary fuel filter Turn filter counterclockwise Remove filter Apply thin coat of fuel to gasket on new filter Fill filter with f...

Страница 54: ...gth conditions CB4 automatically resets when the fault is corrected CB5 protects the 24 volt ac output to re mote receptacle RC14 and 24 volt out put to field current regulator board PC1 If CB5 opens...

Страница 55: ...or The air compressor warranty will be reduced to 2 years if non Ingersoll Rand oil and filters are used The air compressor normally requires service at the intervals listed in the maintenance schedul...

Страница 56: ...essor more often if used in severe conditions Recycle air compressor fluids Check Change Clean Replace To be done by Factory Authorized Service Agent Reference Every 8 Hours Section 5 7 Spills Oil Lev...

Страница 57: ...commend instal ling an optional safety element to pro vide additional air compressor protection Never clean a safety ele ment Replace the safety element af ter servicing the primary element three time...

Страница 58: ...s a more serious problem exists Contact Factory Authorized Service Agent See Section 9 8 for engine genera tor overload protection 1 Circuit Breaker CB15 Circuit breaker CB15 protects the air compress...

Страница 59: ...through hole in base Remove compressor oil fill cap Re move cap from oil drain hose and drain oil into a suitable container Reinstall oil drain hose cap Tighten cap with wrench Remove filter by turnin...

Страница 60: ...s 1 Screw Loosen jam nut securing screw Turn screw clockwise increase pressure or counterclockwise decrease until pressure is 125 psi 862 kPa Maximum weld output is reduced if compressor air pressure...

Страница 61: ...and field excitation circuit Erratic weld output Check and tighten connections inside and outside unit Be sure connection to work piece is clean and tight Use dry properly stored electrodes Remove exc...

Страница 62: ...brushes and slip rings and field excitation circuit High output at generator power receptacles Check engine weld power speed and adjust if necessary see Section 9 6 Have Factory Authorized Service Ag...

Страница 63: ...ctory Authorized Service Agent check time delay relay TD1 and control relay CR5 Engine hard to start in cold weather Use starting aid switch see Section 6 1 If Starting Aid switch does not work have F...

Страница 64: ...ssor air pressure see Section 10 6 Check air compressor air cleaner see Section 10 3 Have Factory Authorized Service Agent check compressor for rated output High air pressure Adjust compressor air pre...

Страница 65: ...OM 4409 Page 61 SECTION 12 AIR COMPRESSOR DIAGRAM 209 059 A Figure 12 1 Circuit Diagram For Air Compressor...

Страница 66: ...OM 4409 Page 62 SECTION 13 CIRCUIT DIAGRAM Figure 13 1 Circuit Diagram For Welding Generator...

Страница 67: ...OM 4409 Page 63 221 915 C...

Страница 68: ...gs seat faster if engine runs at weld power rpm and the welding generator is kept loaded during run in 2 Engine Exhaust Pipe Wetstacking is unburned fuel and oil in the exhaust pipe and occurs during...

Страница 69: ...erator weld output terminals using proper size weld cables with correct connectors Observe correct polarity Start engine and run for several minutes Set load bank switches and then adjust generator A...

Страница 70: ...ors polarity is not important 4 Voltmeter 5 Clamp On Ammeter Connect voltmeter and ammeter as shown if not provided on generator Start engine and run for several minutes Set grid switches and then ad...

Страница 71: ...6 19 4 34 5 30 0 156 0 632 1 40 2 52 5 6 10 0 22 5 40 0 35 0 173 0 71 1 56 2 80 6 2 11 2 25 0 44 7 40 0 19 0 77 1 71 3 07 6 8 12 3 27 3 49 1 45 0 208 0 843 1 9 3 36 7 6 13 4 30 3 53 8 50 0 225 9 14 2...

Страница 72: ...r Medium 3 6 6 0 8 4 24 Riveting Hammer Horizontal Grinder 2 3 0 5 0 7 0 20 Light 2 25 3 75 5 25 15 Horizontal Grinder 4 9 0 15 0 21 0 60 Riveting Hammer Heavy 4 5 7 5 10 5 30 Horizontal Grinder 6 9 0...

Страница 73: ...ctric shock and static electricity hazards Also see AWS Safety Health Fact Sheet No 29 Grounding of Portable And Vehicle Mounted Welding Generators 1 EquipmentGrounding Terminal On Front Panel 2 Groun...

Страница 74: ...load and requires a constant amount of power 2 Non Resistive Load Equipment with a motor is a non re sistive load and requires approxi mately six times more power while starting the motor than when r...

Страница 75: ...Home Equipment Rating Starting Watts Running Watts Stock Tank De Icer 1000 1000 Grain Cleaner 1 4 HP 1650 650 Portable Conveyor 1 2 HP 3400 1000 Grain Elevator 3 4 HP 4400 1400 Milk Cooler 2900 1100 M...

Страница 76: ...P 6000 1500 1 1 2 HP 8200 2200 2 HP 10500 2800 Electric Chain Saw 1 1 2 HP 12 in 1100 1100 2 HP 14 in 1100 1100 Electric Trimmer Standard 9 in 350 350 Heavy Duty 12 in 500 500 Electric Cultivator 1 3...

Страница 77: ...must be at least twice the motor s running amperage kVA HP x HP x 1000 Volts Starting Amperage Example Calculate starting amper age required for a 230 V 1 4 HP mo tor with a motor start code of M Volt...

Страница 78: ...to electric utility when service is re stored Install correct switch customer supplied Switch rating must be same as or greater than the branch overcurrent protection 3 Fused Disconnect Switch Install...

Страница 79: ...15 40 4800 112 34 62 19 37 11 45 5400 100 30 62 19 50 6000 87 26 50 15 Conductor size is based on maximum 2 voltage drop Cord Lengths for 240 Volt Loads If unit does not have GFCI receptacles use GFC...

Страница 80: ...oduces dust and flying sparks which can cause injury and start fires Use local exhaust forced ventilation at the grinder or wear an approved respirator Read MSDS for safety infor mation Consider using...

Страница 81: ...flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable 5 Gas Cup 6 Tungsten Electrode Select an...

Страница 82: ...02 B Tungsten Without Filler Rod Tungsten With Filler Rod Form pool Tilt torch Move torch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to fr...

Страница 83: ...OM 4409 Page 79 18 3 Positioning Torch Tungsten For Various Weld Joints ST 162 003 S 0792 70 70 90 20 20 10 20 70 40 30 20 70 90 20 Butt Weld And Stringer Bead T Joint Lap Joint Corner Joint...

Страница 84: ...less listed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 123 124 125 126 127 128 129 130 131 Figure 19 2 132 133 15 134 135 136 137 138 139 140 141 142 143 144 Figure 19 3 2...

Страница 85: ...0 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 74 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111...

Страница 86: ...se 1 19 189763 Bracket Mtg Air Cleaner 1 20 206351 Upright Center Assy 1 21 189464 Seal Weather Lift Eye 1 22 197613 Air Cleaner Intake 5 250 In Compressor includes 1 23 197675 Dust Ejector Air Cleane...

Страница 87: ...g 1 60 209621 Ftg Stl Adapter 3 4 Sae 3 4 Jic 1 61 207269 Guard Fan LH 1 62 206749 Shroud Fan Air Pak 1 63 206558 Cooler Oil Engine Compressor 1 64 209623 Ftg Brs Adapter Long 3 4 Sae 3 4 Jic 1 65 201...

Страница 88: ...1 089800 Nut 250 20 44hex 22h Stl Pld 58d Flange Defor 1 108941 Screw 250 20x1 00 Hexwhd 61d Gr5 Pld 1 156733 Nut 250 28 44hex 13h Stl Pld Sem Cone Wshr 51d 1 102 209090 Bracket Stiffener Panel 2 103...

Страница 89: ...53 Bracket Mtg Box Fcr 1 148 PC1 207397 Module Field Current Regulator 1 149 085963 Spring Ext 375 Od X 041 Wire X 2 000 ForSafety Latch 1 150 105734 Pipe Muffler Extension Elbow 1 750 OD 1 151 233088...

Страница 90: ...2 9 CR8 197325 Relay Encl 12vdc Spst 70a 4pin Flange Mtg 1 10 CB15 083432 Supplementary Protector Man Reset 1p 10a 250vac Frict 1 11 CB8 139266 Supplementary Protector Man Reset 1p 15a 250vac Frict Ai...

Страница 91: ...l See Figure 19 3 1 211292 Conn Body 5 Terminal For Ignition Switch S1 1 211293 Conn Pack Terminal Position Assurance Lock 1 150316 Conn Rect Univ 039 6p S 3row Plug Cable Lkg 5 S10 206624 Switch Tgl...

Страница 92: ...36 54 803 326 A Figure 19 3 Panel Front w Components Description Part No Dia Mkgs Item No Figure 19 3 Panel Front w Components Figure 19 1 Item 144 Quantity 1 217356 Plate Screened Ident Control Rati...

Страница 93: ...FCI1 151981 Rcpt Str Dx Grd 2p3w 15 20a 125v 5 20r Gfi 1 16 RC1 147632 Rcpt Tw Lk Grd 2p3w 30a 250v L6 30r 1 010146 Clamp Nyl 625 Clamp Dia X 500 Wide 203 Mtg Hole 2 17 RC5 182954 Rcpt Str 3p4w 50a 12...

Страница 94: ...Knob Pointer 875 Dia X 250 Id W Set Screwsplstc 1 57 189161 Handle Switch Range 1 58 010647 Pin Spring Cs 156 X 1 250 1 59 097924 Knob Pointer 1 625 Dia X 250 Id W Set Screwsplstc 1 072590 Lock Shaft...

Страница 95: ...Can Cause Serious 1 8 190197 Guard Generator Wire Mesh 1 9 172674 Spring Ext 240 Od X 041 Wire X 3 500 Pld 2 10 039207 Baffle Air Gen 1 11 ROTOR 212997 Rotor Generator Includes 1 12 024617 Ring Rtng E...

Страница 96: ...500 X 1 250 Grd Ay 3 29 188560 Clip Spring 3 30 189142 Brushholder Assy Generator 1 31 602242 Washer Flat 375idx0 875odx 083t Stl Pld 2 32 602211 Washer Lock 318idx0 586odx 078t Stl Pld Split 312 2 33...

Страница 97: ...Ac 1 2 188517 Bus Bar Conn Bd 3 3 188135 Enclosure Rectifier 2 4 134201 Stand off Support Pc Card 312 375w Post lock 43 3 5 PC3 215755 Circuit Card Assy Protection 1 6 188136 Insulator Heatsink 8 7 18...

Страница 98: ...1 2 3 4 5 6 7 8 9 10 11 12 13 9 14 11 15 16 17 18 19 20 22 23 24 25 26 27 4 29 31 32 33 34 70 69 68 35 37 38 36 39 40 42 62 63 64 65 66 61 28 60 59 56 55 43 44 45 46 47 48 49 54 50 67 58 53 57 41 6 7...

Страница 99: ...psi 1 25 209754 Ftg Pipe Stl Elbow M 45dg 3 4 X Npt jic 45dg 1 26 214685 Hose Assy Air W Fittings 3 4 X 21 750 Lg 1 27 209787 Ftg Pipe Stl Nipple Close 3 4 Npt 2 28 209621 Fitting Stl Adapter 3 4 SAE...

Страница 100: ...686 Ftg Pipe Stl Elbow 90dg 3 4bspt M X 3 4 Jic M 1 72 210023 Filter Separator Assembly includes 1 73 206747 Separator Oil Air Filter 1 74 208029 Bracket Mtg Filter Base 1 75 209646 Tubing Ssstl 312 O...

Страница 101: ...nduction Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers...

Страница 102: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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