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MICRO-EPSILON scanCONTROL 29 50 Series, Руководство по эксплуатации

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Содержание scanCONTROL 29 50 Series

Страница 1: ...Operating Instructions scanCONTROL 29xx...

Страница 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com Laser scanner...

Страница 3: ...1 4 Advantages of the Used Sensor Array Difference to Conventional Video Arrays 17 3 1 5 Further Advantages 17 3 2 Technical Data 18 3 3 LED Indication 21 4 Delivery 22 4 1 Unpacking Included in Deli...

Страница 4: ...re Influences 47 6 5 4 External Light 48 6 5 5 Mechanical Vibrations 48 6 5 6 Surface Roughness 48 6 5 7 Shadowing Effects 49 6 6 Cleaning 50 7 scanCONTROL Output Unit 50 7 1 scanCONTROL Output Unit C...

Страница 5: ...scanCONTROL 29xx Appendix A 1 Accessories 62 A 1 1 Recommended Accessories 62 A 1 2 Optional Accessories 63...

Страница 6: ......

Страница 7: ...ct the power supply and the display output device according to the safety regulations for electrical equipment Risk of injury Damage to or destruction of the sensor Avoid shocks and impacts to the sen...

Страница 8: ...ial environ ments The EU Declaration of Conformity is available to the responsible authorities according to EU Directive article 10 1 4 Intended Use The scanCONTROL 29xx measuring system is designed f...

Страница 9: ...sing Optical paths during operation are excluded from the protection class Contamination of the paths causes impairment or failure of the function Use only shielded lines or original cables from the a...

Страница 10: ...d without further protective measures when deliberate viewing into the laser beam or into a beam reflected by mirrors is not longer than 0 25 s Directly looking into the beam can be dangerous if the e...

Страница 11: ...L 29xx 25 29xx 50 29xx 100 Fig 2 Laser warning sign and laser label scanCON TROL 29xx 10BL Fig 3 Laser warning sign and laser label scanCONTROL 29xx 25 BL 29xx 50 BL 29xx 100 BL i If both warning labe...

Страница 12: ...Mark the laser area recognizable and everlasting Operation of the laser is indicated visually by the LED on the sensor see 3 3 The housing of the optical sensors may only be opened by the manufacturer...

Страница 13: ...followed Accordingly the following applies The accessible laser radiation is harmful to the eyes and often also for the skin Looking directly into the laser beam is harmful to the eyes Reflections of...

Страница 14: ...installed the user must ensure that supplemen tary labels are applied In addition the following information label must be attached to the laser output on the sensor housing scanCONTROL Fig 7 Sensor wi...

Страница 15: ...am attenuator Fig 8 Sensor with closed beam attenuator Fig 9 Sensor with open beam attenuator measur ing Laser products certified as Class 3B products EN 60825 1 require a beam attenuator see Fig 8 se...

Страница 16: ...ormance Features scanCONTROL 29xx is characterized by its compact design and high speed along with high measuring accuracy A special line scanning optical system ensures uniform exposure of the measur...

Страница 17: ...e and reading of the previous image Thus the exposed time can be longer with the same profile frequency and therefore dark objects can be measured at high speed 3 1 5 Further Advantages External synch...

Страница 18: ...ed start of measuring range 53 mm 65 mm 125 mm Extended end of measuring range 79 mm 125 mm 390 mm Linearity 1 2 sigma 0 17 FSO 0 10 FSO Reference resolution 2 3 1 m 2 m 4 m 12 m X axis width Measurin...

Страница 19: ...bus RTU Analog 5 switching signal 5 PROFINET 6 EtherCAT 6 EtherNet IP 6 Indication LED 1 x Laser ON OFF 1 x Power Error Status Light source Standard Semiconductor laser 405 nm blue Semiconductor laser...

Страница 20: ...6 x 85 x 33 mm Weight sensor without cable 440 g 380 g Supply 11 30 VDC nominal value 24 V 500 mA IEEE 802 3af class 2 Power over Ethernet FSO Full Scale Output 1 Standard measuring range 2 Measuring...

Страница 21: ...LED Indication LED laser on Green Laser on LED state Two color LED red green Green Measurement Green flashing Data transmission Red flashing error code see 12 Note The LED state flashes green long du...

Страница 22: ...Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur Check the delivery for completeness and shippi...

Страница 23: ...attention to careful handling during mounting and operation Damage to or destruction of the sensor The laser beam should strike the target surface at right angles Otherwise inaccurate measurements can...

Страница 24: ...3 11 75 5 2 97 9 35 3 12 22 4 88 0 7 28 10 39 71 5 2 81 53 6 2 11 46 6 1 83 35 9 1 41 75 2 95 10 39 8 31 9 6 38 10 4 Z 6 4 56 5 2 22 30 27 5 1 08 5 2 x 90 4 1 0 1 0 3H11 SMR MMR EMR Fig 11 Dimensiona...

Страница 25: ...79 3 11 85 75 3 38 64 1 2 52 46 9 1 85 MR extended 53 2 09 53 5 2 11 SMR 0 89 3 50 96 3 78 27 5 1 08 Recommended attachment point 78 5 3 09 EMR 12 9 0 0 5 02 32 5 1 28 33 1 3 Recommended attachment po...

Страница 26: ...5 2 95 0 3 12 9 35 75 5 2 97 79 3 11 85 75 3 38 64 8 2 55 47 2 1 86 Recommended attachment point 19 0 0 5 02 32 5 1 28 33 1 30 Recommended attachment point M5 10 39 5 2 x 90 on both sides 3 H7 12 dia...

Страница 27: ...95 89 3 50 96 3 78 27 5 1 08 7 28 10 39 0 3 12 9 35 75 5 2 97 79 3 11 85 75 3 38 Recommended attachment point 0 5 02 32 5 1 28 33 1 30 Recommended attachment point 3 H7 12 dia 4 1 0 16 dia 0 1 0 0 00...

Страница 28: ...65 MR extended 125 4 92 190 7 48 SMR 240 9 45 MMR 290 11 42 EMR MR extended 390 15 35 100 3 94 21 4 Fig 15 Measuring field scanCONTROL 29xx 100 sensor dimensions in mm inches not to scale MR Measuring...

Страница 29: ...tional Laser on off 1 Brown RS422 12 Red blue RS422 input or output RS422 11 Gray pink In1 6 Yellow Switching input In1 GND In1 4 Green Ground connection In1 In2 5 Pink Switching input In2 GND In2 8 G...

Страница 30: ...ld be connected to the protective con ductor PE of the power supply The shielded multifunction cable PCR3000 x is recommended The supply voltage for the scanCONTROL 29xx measuring device should come f...

Страница 31: ...rated symmetrically according to the RS422 standard i e preferably with RS422 driver circuits or converters Alternatively use devices with RS422 connectors e g sensors or PLC s The RS422 port is galva...

Страница 32: ...ger input input On 6 External trigger output output Off 7 CMM trigger output output Off Synchronizing several sensors with each other Connect the output RS422 Pin 12 of sensor 1 with the input RS422 P...

Страница 33: ...HTL or 24 V High Fig 20 Switching Inputs The switching inputs In1 up to In3 can be used for triggering or for connecting an encoder The structure of all switching inputs is identical The used circuit...

Страница 34: ...Start container A B 7 Frame trigger and encoder line A Start container A 8 Encoder with gate Gate A B Signal level switching level The signal levels are switchable for all switching inputs together vi...

Страница 35: ...tranded hook up wire SCR3000A x Pin no 100BaseTX 1000BaseT 1 white orange 5 Tx D1 2 orange 6 Tx D1 3 white green 8 Rx D2 4 blue 1 D3 5 white blue 2 D3 6 green 7 Rx D2 7 white brown 3 D4 8 brown 4 D4 1...

Страница 36: ...ess in the link local net 169 254 x x No collision check is performed The sensor supports the DHCP protocol This setting is activated by default and has priority over the retrieval in the link local n...

Страница 37: ...1 2 9 3 1 2 9 max 30 V approx 5 mA Type 1 Type 2 UOUT scanCONTROL 29xx B TTL o HTL Laser off U OUT 0 8 V Laser on 2 8 V U OUT 30 V red white brown Ground Type 3 Type 4 PNP NPN Fig 22 Options for exte...

Страница 38: ...erably in a separate cable duct The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm MICRO EPSILON recommends the use of the optionally available power supply...

Страница 39: ...s a running in time of typically 20 minutes for high precision measurements 6 2 Operating and Demonstration Programs For sensor operation several programs are available You will find them online on th...

Страница 40: ...h OpenGL 3 1 or higher To be able to use the software the following steps must be followed 1 Install the Ethernet interface hardware if not already installed 2 Install the software 3 Connect the scanC...

Страница 41: ...ed maximum x values for the z coordinates can be found see Fig 13 see Fig 14 see Fig 15 Please refer to the sensor acceptance report of your sensor A slight range shifting of a measuring field is poss...

Страница 42: ...Page 42 Operation of the Sensor with a PC scanCONTROL 29xx Fig 23 Predefined measuring fields...

Страница 43: ...optical mapping and the definitions i The Standard measuring range and the Standard measuring field are not congruent The minimum dimensions can be found in the dimensional drawings see 5 1 Character...

Страница 44: ...are briefly explained in the report are included in the sensor acceptance report The key diagram in the sen sor acceptance report is shown again below see Fig 25 Points with deviation 0 08 mm Distance...

Страница 45: ...matic expo sure time regulation can also be deactivated if required If there is no object in the measuring range the Exposure time stored in the shutter register of the sensor will be used as exposure...

Страница 46: ...Page 46 Operation of the Sensor with a PC scanCONTROL 29xx 1 2 Fig 26 Screenshot of scanCONTROL Configuration Tools with automatic exposure 1 Exposure time preset by the user 2 Result of auto exposure...

Страница 47: ...be further narrowed 6 5 2 Color Differences Color differences of measurement objects have effects However these color differences are often also com bined with different penetration depths of the las...

Страница 48: ...are recommended for all objects outside the measuring range object holders transport apparatus grippers or similar 6 5 5 Mechanical Vibrations If high resolutions in the m range should be achieved wi...

Страница 49: ...of the laser line inevitably results in partial shadowing at vertical edges In order to make these areas visible only changing the sensor or object position helps As a general rule measuring objects...

Страница 50: ...or lens cleaning paper and pure alcohol isopropyl alcohol to clean the pro tective window Never use commercially available glass cleaner or other cleaning agents 7 scanCONTROL Output Unit The measurin...

Страница 51: ...ieldbus Coupler C D B A 750 600 Bus end terminal Analog output terminal A1 A2 13 14 750 536 A3 A4 A5 A6 A7 A8 DO 2 Power jumper contacts Data contacts DO 2 Status D0 4 D0 6 DO 8 DO 8 Digital output te...

Страница 52: ...rated power units for sys tem and field supply Ethernet After mounting of the modules the required wiring has to be installed Connect the System supply out contacts of the OU Filter module to the Syst...

Страница 53: ...gnals to the digital and analog output ports When the parameterization is finished save the settings to a user mode of the sensor scanCONTROL Configuration Tools Menu Parameters Save parameters to sca...

Страница 54: ...Coupler Ethernet with system supply terminal System data Max number of bus participants Limited by Ethernet specification Max length of segment 100 m Transmission rate 10 100 Mbit s Technical Data Num...

Страница 55: ...acts 8 Channel digital output terminal DC 24 V 0 5 A low side switching 8 actors short circuit proof Micro Epsilon art no 0325131 power supply through power jumper contacts 4 Channel analog output ter...

Страница 56: ...manual of the 8 Channel digital out put modules DC 24 V 0 5A 8 actuators high side switching Actuators can be operated at all digital outputs and be wired di rectly via DO 1 2 3 4 5 6 7 8 scanCONTROL...

Страница 57: ...he appropriate setting in scanCONTROL Configuration Tools The output signal is galvanically isolated output from the system level The resolution is limited to 12 bits scanCONTROL 2910 2960 supports fo...

Страница 58: ...y All measurement results obtained from the profile evaluation carried out of a scanCONTROL SMART sensor can be transmitted to a PLC via one of these fieldbus systems Furthermore all scanCONTROL senso...

Страница 59: ...further development MICRO EPSILON reserves the right to make design changes without notification For translations into other languages the German version shall prevail 10 Service Repair If the scanCON...

Страница 60: ...hort Loading suppressed due to active data transmission Stop active data transmission Prevents PC software crashes Group Data processing and transmission 2x long Data overflow in the sensor Select sma...

Страница 61: ...utput Unit 3x long 1x short Connected modules of scanCONTROL Output Unit are not supported Use the supported modules only see Chap 7 4 2 3x long 2x short Communication error scan CONTROL Output Unit R...

Страница 62: ...Accessories scanCONTROL 26xx Appendix A 1 Accessories A 1 1 Recommended Accessories PS2020 Power supply for DIN rail mounting input 230 VAC output 24 VDC 2 5 A for maximum 2 sensors scanCONTROL 29xx...

Страница 63: ...nd robots length x 2 5 10 15 20 25 35 m cable 6x2x0 14 shielded with integrally cast 12 pole M12x1 screw con nector and free cable ends SCR3000A x 15 6 dia 53 2 09 Ethernet connection cable suitable f...

Страница 64: ...gbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com Your local contact www micro epsilon com contact worldwide X9751303 A082100...

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