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XTC601 User’s Manual

Michell Instruments

Repair and servicing of this equipment must only be carried out by the manufacturer.

WARNING:

This product is certified safe for use in a Zone 1 and Zone 2 area

only. This product must not be installed or used within a Zone 0

area.

WARNING:

This product must not be operated within an explosive

atmosphere greater than 1.1 bar absolute.

WARNING:

This product must not be operated outside of

the temperature range of -40 to +55°C (-40 to +131°F).

Pressure Safety

WARNING:

This product is used in conjunction with pressurized gases.

Observe pressurized gas handling precautions.

WARNING:

Pressurized gas is dangerous.

Pressurized gas should only handled by suitably trained

personnel.

The XTC601 measurement chamber requires pressurized gas to be connected to it. Observe

pressurized gas handling regulations. Suitably trained personnel only should carry out tasks that

include the use of pressurized gas mediums.

DO NOT permit pressures greater than the safe working pressure to be applied to the instrument.

The specified safe working pressure for this instrument is 1 barg (14.5 psig) max.

Temperature Safety

During operation some internal parts of the instrument may be at high temperature.

Содержание XTC601

Страница 1: ...XTC601 Binary Gas Analyzer User s Manual 97400 Issue 6 1 November 2020...

Страница 2: ...contacting Michell Instruments for service purposes Product Name Order Code Serial Number Invoice Date Installation Location Tag Number Product Name Order Code Serial Number Invoice Date Installation...

Страница 3: ...td and may not be copied or otherwise reproduced communicated in any way to third parties nor stored in any Data Processing System without the express written authorization of Michell Instruments Ltd...

Страница 4: ...2 4 2 Menu Map 9 2 5 Front Pages No Passcode Required 11 2 5 1 Main Page 11 2 5 2 Chart Page 12 2 5 3 Secondary Parameters Page 13 2 5 4 Target Gas Min Max Page 14 2 5 5 Alarms Log Pages 14 2 6 Info P...

Страница 5: ...cts 40 4 5 7 Analog 4 20mA Inputs and Sensor Excitation Voltage 41 4 5 8 Light Guide 41 Appendices Appendix A Technical Specifications 43 A 1 Standard XTC601 43 A 2 XTC601 for Monitoring Hydrogen Cool...

Страница 6: ...15 Figure 17 User menu Standard version 16 Figure 18 User menu HCG version 16 Figure 19 Settings page Standard version only 17 Figure 20 HMI page 18 Figure 21 Date and Time Page 19 Figure 22 Reset pa...

Страница 7: ...cate areas where potentially hazardous operations need to be carried out and where particular attention to personal and personnel safety must be observed Electrical Safety WARNING During the installat...

Страница 8: ...not remove or exchange any of the cables or electrical components supplied with this product To do so will invalidate all warranties There are no additional or special electrical safety requirements o...

Страница 9: ...product is used in conjunction with pressurized gases Observe pressurized gas handling precautions WARNING Pressurized gas is dangerous Pressurized gas should only handled by suitably trained personn...

Страница 10: ...cturer or an accredited service agent For Michell Instruments worldwide offices contact information go to www michell com Calibration The recommended calibration interval for the analyzer is 1 month S...

Страница 11: ...Figure 1 XTC601 Binary Gas Analyzer Versions The XTC601 Binary Gas Analyzer is based on Michell Instruments advanced proprietary technology It measures the percentage levels of a Target Gas in a sele...

Страница 12: ...nge On the HCG version this output indicates the selected phase 1 Phase 1 7mA to 9mA 2 Phase 2 11mA to 13mA 3 Phase 3 15mA to 17mA Modbus RTU over RS485 protocol serial communications are provided as...

Страница 13: ...teel H2 in hydrocarbons Petrochemical He recovery Industrial Gas 1 3 O Ring Selection The XTC601 has only one elastomeric seal in the gas path There are 3 types of O rings available to offer greater f...

Страница 14: ...leted correctly Zero and Span gas cylinders with correct regulation and flow control should be in place before installing and powering up the analyzer Commissioning should include a check with both ga...

Страница 15: ...ied After the analyzer is powered up the display will be illuminated The analyzer takes up to 5 seconds to initialize and during this period will display the product type and firmware version number X...

Страница 16: ...ons ESC Button ENTER Button Blue LEDs Backlit LCD Figure 4 User Interface The diagram above illustrates the user interface which consists of a backlit Liquid Crystal Display and 4 touch sensitive pads...

Страница 17: ...w Buttons Figure 7 Up Down Arrow Buttons The Up Up and Down Down buttons are used to change pages scroll through lists and adjust values In the Reset and Field Calibration Menus pressing the Up Up but...

Страница 18: ...ck into the User Menu if necessary 2 4 1 Changing the Passcode As part of the SIL compliance the user must change the passcode after the unit is set up and before bringing it on line in a functional s...

Страница 19: ...GE CHART SECONDARY PARAMETERS MIN MAX ALARMS LOG PASSCODE MAIN MENU SETTINGS HMI DATE TIME RESET ALARMS EXT SENSOR OUTPUTS FIELD CAL NAMUR 2 5 1 2 5 2 2 5 3 2 5 4 2 5 5 EXT COMPENSATION 2 6 2 7 2 7 1...

Страница 20: ...AGE FRONT PAGE CHART SECONDARY PARAMETERS MIN MAX ALARMS LOG PASSCODE MAIN MENU SETTINGS HMI DATE TIME RESET ALARMS EXT SENSOR OUTPUTS FIELD CAL 2 5 1 2 5 2 2 5 3 2 5 4 2 5 5 PHASE 2 6 2 7 2 7 1 2 7 2...

Страница 21: ...sing the Down Down button To return to the Main Page either press the Up Up button the required amount of times or press the ESC ESC button 2 5 1 Main Page 55 1 CO2 Cell T Not Stable Back Gas CH4 Figu...

Страница 22: ...or error Cell T sensor error cell temp measures 50 or 80 C RED ON priority1 PCB temp too high PCB temp too high PCB temp cell temp set point RED ON priority1 Phase indication Phase indication HCG vers...

Страница 23: ...selected temperature unit This gives an indication of the internal GUB temperature COMP I P COMP I P standard version standard version only only The value of compensation input mA i p channel 1 as a...

Страница 24: ...h time the phase is changed 2 5 5 Alarms Log Pages ALARM DATE TIME P1 LOW 02 01 12 50 40 HIGH 02 01 11 10 32 LOW 02 01 11 00 29 HIGH 02 01 10 20 00 Figure 15 Alarms log page A maximum of 40 High Low a...

Страница 25: ...stalled in the instrument Hours used Hours used Indicates the number of hours that the instrument has been powered up Last Cal Date Last Cal Date The date of the last field or Michell Calibration Char...

Страница 26: ...access the User Menu press the ENTER ENTER button from the Main Page to call up a passcode prompt Use the Up Up and Down Down buttons and press ENTER ENTER after each value The User Passcode is 1919...

Страница 27: ...field calibrations are being performed ON OFF ON OFF FIELD CAL 2 FIELD CAL 2 HCG version only HCG version only When enabled the field calibration corrections for phase 2 will be applied When disabled...

Страница 28: ...n Operation Options CONTRAST CONTRAST LCD contrast setting 0 100 0 100 in 10 steps BRIGHTNESS BRIGHTNESS LCD backlit setting 0 100 0 100 in 10 steps TEMPR UNIT TEMPR UNIT Global temperature unit selec...

Страница 29: ...log data min max data and date of calibration On entering this page all fields are initialized with the current values Parameter Description Operation Options HOURS HOURS Hours 00 23 00 23 MINS MINS...

Страница 30: ...d from this menu See Sections 2 5 4 and 2 5 5 respectively for more information This menu can also be used to restore the original calibration settings For more information see Section 3 3 To reset de...

Страница 31: ...s AL1 SETPOINT AL1 SETPOINT Setting the concentration at which alarm is triggered 0 100 0 100 AL1 CONFIG AL1 CONFIG Allows user to set alarm type or turn off OFF LOW HIGH OFF LOW HIGH AL1 TEST AL1 TES...

Страница 32: ...o it for each of the three phases Parameter Description Operation Options ALARMS ALARMS HCG version only Changes which phase alarms are displayed for H H2 2 CO CO AIR H AIR CO CO AIR H AIR AL1 SETPOIN...

Страница 33: ...e A 4 20mA line pressure sensor would be ranged over the compensation range While the instrument reads a fixed Target Gas value a table is created see example below while varying the pressure at 20 of...

Страница 34: ...also choose between internal phase control via the screen or external control via the 4 20mA input Parameter Description Operation Options CONTROL CONTROL Selects how the phase selection is controlle...

Страница 35: ...NONE No external sensor connected DEWP Dewpoint TEMPR Temperature PRESS Pressure OTHER User defined variable NONE DEWP NONE DEWP TEMPR PRESS TEMPR PRESS OTHER OTHER EXT SENS EXT SENS MIN MIN Depends o...

Страница 36: ...2 ADCS the analyzer will output for 4mA or 20mA on the selected channel Using the up and down arrows it is possible to trim the actual outputs to ensure they match the displayed values Parameter Descr...

Страница 37: ...dden change of cell temperature beyond 0 5 C from the set point the mA output will be driven to an alarm state of either LOW 3 5mA or HIGH 21 4m according to the user NAMUR ERR output setting This com...

Страница 38: ...AL TYPE 1 POINT or 2 POINT REF GAS 1 REF GAS 1 Cal reference gas for 1 point cal Must be lower than REF GAS 2 if 2 point cal selected ACTUAL 1 ACTUAL 1 Is the uncorrected value post adjustment relativ...

Страница 39: ...reen LED On indicates instrument power is on Status LED Red LED flashing indicates when external compensation input or external sensor is out of range if either is selected to ON ON Out of range is 3...

Страница 40: ...it is delivered with a factory calibration and as such would not have any field calibration data As soon as the first field calibration is performed the field calibration setting is automatically swit...

Страница 41: ...table calibration gas to apply would be around 6 5 gas 1 Apply the calibration gas and purge the unit for at least 5 minutes View the chart until a flat line shows for 1 2 minutes t t 2 21 6 t t 2 7 6...

Страница 42: ...inutes t t 2 21 6 t t 2 7 6 Figure 32 2 Point Calibration Page 2 Press ENTER ENTER to highlight CAL TYPE and set to 2 POINTS Press ENTER ENTER to de select 3 Press ENTER ENTER to highlight REF GAS 1 a...

Страница 43: ...Page and be equal to the upper calibration gas 11 The calibration process is complete Return to sampling the process gas NOTE The Live TG reading will now be the same as that displayed on the Main Pag...

Страница 44: ...other foreign substances and then a thin coating of an approved form of non setting grease applied to joint threads Ensure O ring is free from damage Threaded covers must be screwed down until fully t...

Страница 45: ...lar construction with the major parts of the analyzer shown below Figure 34 XTC601 Showing Major Components A Instrument case B Thermal cut out fuse C Power supply 24 V DC connector PL9 D Quick releas...

Страница 46: ...keys supplied The lid will require a firm grip to loosen M5 Locking Grub Screw Figure 35 XTC601 Lid Removal If fitted remove the display status pcb via the two turn quick connect fittings Disconnect...

Страница 47: ...land Conduit Entry Blanking Plug or Light Guide Figure 36 XTC601 Gas Connections and Cable Entries 4 4 1 Gas Connection Tape The gas connections are on the bottom surface towards the front of the unit...

Страница 48: ...barg 0 to 7 psig Sample Flow Rate Stable from 100 to 500 ml min 0 25 to 1 0 scfh Ex models Sample Inlet Pressure 50 to 350 mbarg 0 5 to 5 psig Sample Flow Rate 270 to 330 ml min 0 57 to 0 7 scfh 4 4 3...

Страница 49: ...re located underneath the lower PCB NOTE The terminal blocks are color co ordinated to match the connectors make sure this color coding is adhered to JMP3 JMP4 PL5 PL9 PL4 PL1 Pin1 Pin1 Pin1 Pin1 Rela...

Страница 50: ...cted phase Channel 2 indication Phase 1 8mA Phase 2 12mA Phase 3 16mA NOTE 3 For long cable lengths a termination resistor of 120 is provided to aid in impedance matching of the communications cable T...

Страница 51: ...Secondary Parameters Page under the heading EXT I P EXT I P External Input NOTE 1 Standard Analyzer Channel 1 External compensation input Channel 2 External sensor input HCG Analyzer Channel 1 Externa...

Страница 52: ...XTC601 User s Manual 42 97400 Issue 6 1 November 2020 APPENDIX A Appendix A Technical Specifications...

Страница 53: ...A unit must be calibrated at the same pressure as sample Maximum Safe Pressure 1 barg 14 5 psig Sample Temperature 0 to 45 C 32 to 113 F max Sample Cell Temperature Standard 50 C 122 F Electrical Spec...

Страница 54: ...l boroscillicate glass platinum plus O ring O Ring Materials Viton Silicone or Ekraz Gas Connection 1 4 NPT Female GP1 1 8 NPT Female Ex GP2 Ingress Protection IP66 NEMA 4 Hazardous Area Classificatio...

Страница 55: ...sure 1 barg 14 5 psig Sample Temperature 0 to 45 C 32 to 113 F max Sample Cell Temperature Standard 50 C 122 F Electrical Specifications Analog Inputs 2 off 4 20mA inputs One to control phase selectio...

Страница 56: ...XTC601 User s Manual 46 97400 Issue 6 1 November 2020 APPENDIX B Appendix B Dimensional Drawings...

Страница 57: ...6 77 11 5 mm 0 45 195 mm 7 68 O 234 mm 9 21 12 mm 0 47 171 mm 6 73 O 9 mm 0 35 TYP 70 mm 60 mm 2 76 2 36 REF 172 mm 6 77 15 mm 0 59 30 mm 1 18 35 mm 1 38 35 mm 1 38 M20 3 POSN 1 8 NPT SHOWN WITH FLAME...

Страница 58: ...XTC601 User s Manual 48 97400 Issue 6 1 November 2020 APPENDIX C Appendix C Thermal Conductivity Table...

Страница 59: ...n N2 27 57 Ethane C2 H6 24 63 Argon Ar 18 79 Carbon dioxide CO2 18 74 Other gases for reference Ammonia NH3 27 90 Nitric oxide NO 27 57 Acetylene C2 H2 24 15 Ethylene C2 H4 23 86 Propane C3 H8 21 39 W...

Страница 60: ...XTC601 User s Manual 50 97400 Issue 6 1 November 2020 APPENDIX D Appendix D Modbus Register Map standard version...

Страница 61: ...ient 80 R W 0 50 2 00 G 14 CH1 comp coefficient 100 R W 0 50 2 00 G 20 CH2 Input Ext Sensor zero R W See reg details F 21 CH2 Input Ext Sensor span R W See reg details F 22 Main gas in application R W...

Страница 62: ...G 91 without field cal correction R 199 00 199 99 G Register Type A Unsigned Integer 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w Unsigned inte...

Страница 63: ...t 1 2 gas 5 0020 Date format 0 Non US 1 US 11 12 13 3800 Ext Sensor Parameter 000 none 001 dewp 010 tempr 011 press 100 other Register Type F 2000 0 to 2000 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 r w...

Страница 64: ...nuous period of 15 minutes 7 0080 Cell T sensor error cell tempr measures 50 or 80 C 8 0100 NA 9 0200 Thermal Conductivity sensor error Vcomp 1 or 8191 10 0400 PCB tempr too high PCB tempr Cell tempr...

Страница 65: ...5 4 3 2 1 0 r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w Bits Meaning 1 0 00 Alarm1 is Inactive off 01 Alarm1 is a Low Alarm 10 Alarm1 is a High Alarm 3 2 00 Alarm2 is Inactive off...

Страница 66: ...XTC601 User s Manual 56 97400 Issue 6 1 November 2020 APPENDIX E Appendix E Modbus Register Map HCG version...

Страница 67: ...CH1 output span R Range Zero to 100 00 G XTC1_HI 9 Phase 2 Alarm 1 Set point R W Instrum range min Instrum range max 0 01 G PHASE2_AL1 10 Phase 2 Alarm 2 Set point R W Instrum range min Instrum range...

Страница 68: ...ate Field or Factory bit 15 YEAR bits0 3 R 0 Factory 1 Field 0 99 J CAL_DATE_YY 80 Hours of Operation R 0 65535 A HOURS_USED 82 Set Clock HRS W 00 23 J SET_RTC_HRS 83 Set Clock MIN W 00 59 J SET_RTC_M...

Страница 69: ...r w r w r w r w r w r w r w r w r w r w r w Bit HEX Meaning 0 0001 Phase 1 Field Cal On 1 0002 Phase 2 Field Cal On 2 0004 Phase 3 Field Cal On 3 0008 4 0010 5 0020 Display Limit 0 100 On 6 0040 Faul...

Страница 70: ...11 10 9 8 7 6 5 4 3 2 1 0 r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w Bits HEX Meaning binary 0 0001 Phase Control Input 0 Internal 1 External mA Input 1 2 0006 Calibration Table...

Страница 71: ...priority2 6 0040 Cell T not stable not within 0 15 C of setpoint for continuous period 15 minutes RED ON priority 1 7 0080 Cell T sensor error cell tempr measures 50 or 80 C RED ON priority 1 8 0100 N...

Страница 72: ...ter Type L Alarm Configuration 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w r w Bits HEX Meaning 0 1 0003 Phase 1 Alarm 1 type 00 OFF 01 LOW 10 HIG...

Страница 73: ...XTC601 User s Manual Michell Instruments 63 APPENDIX F Appendix F Hazardous Area Certification...

Страница 74: ...6 EN60079 1 2014 CSA C22 2 No 61010 1 12 EN60079 31 2014 ANSI UL 60079 0 7th ed IEC60079 0 2011 ANSI UL 60079 1 7th ed IEC60079 1 2007 FM 3600 2018 IEC60079 31 2008 FM 3615 2018 CSA C22 2 No 30 1986 F...

Страница 75: ...4 bar 3 The maximum temperature associated with the process medium shall be limited to 60 C 4 The flameproof joints of the flame arrestors breather are not intended to be repaired F 5 Maintenance and...

Страница 76: ...XTC601 User s Manual 66 97400 Issue 6 1 November 2020 APPENDIX G Appendix G Quality Recycling Compliance Warranty Information...

Страница 77: ...mation can be found on our website at www michell com compliance This page contains information on the following directives Anti Facilitation of Tax Evasion Policy ATEX Directive Calibration Facilitie...

Страница 78: ...XTC601 User s Manual 68 97400 Issue 6 1 November 2020 APPENDIX H Appendix H Analyzer Return Document Decontamination Declaration...

Страница 79: ...als YES NO Radioactive substances YES NO Other hazards YES NO Please provide details of any hazardous materials used with this equipment as indicated above use continuation sheet if necessary Your met...

Страница 80: ...http www michell com A PST Brand www ProcessSensing com...

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