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PN T900-014, Rev B

Installing the Mechanical Components

Refer to Figures 2-1, 2-2, and 2-3 while installing the ta7000F Monitor.

The installation instructions must be strictly followed for safe and reli-
able operation of the ta7000F.

If any inconsistencies are encountered during installation, stop im-
mediately. Do not continue the installation without direction from
AMETEK Customer Service.

The ta7000F performance level depends upon the care and atten-
tion to proper handling procedures while making gas connections.
Exposure to non-UHP environments or physical contact with sealing
surfaces will reduce the accuracy of the ta7000F.

The vent must not cause any back-pressure in the ta7000F. Back-pres-
sure can damage the ta7000F.

2-8 | ta7000F Gas Purity Monitor

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Содержание ta7000F

Страница 1: ...ta7000F Gas Purity Monitor USER MANUAL PN T900 014 Rev B...

Страница 2: ...iability for any errors or inaccuracies that may appear in this document AMETEK Process Instruments is not responsible for any infringement of patents or other rights of third parties that may result...

Страница 3: ...and Inspecting the Equipment 2 3 ta7000F Monitor Location Requirements 2 4 Electrical Preparations and Connections 2 5 Support Gas Utilities Preparations 2 6 General Notes on Regulators and Plumbing...

Страница 4: ...ratures Status Screen 3 7 Working From the Calibration Screen 3 8 Setting Auto Calibration Parameters 3 9 Initiating a Manual Calibration 3 10 Saving Changes to Non Volatile RAM 3 11 Powering Down the...

Страница 5: ...PN T900 014 Rev B Nitrogen Carrier Gas for Oxygen and Hydrogen Models Only 5 4 Chassis 5 4 Outputs 5 4 ta7000F PLC Output Format 5 4 Communication Ports 5 5 Parallel Printer Port LPT1 5 5 Contents v...

Страница 6: ...jury or environmental contamination An operating procedure which if not strictly observed may result in damage to the equipment Burn hazard Hot surface Do not touch allow to cool before servicing Grou...

Страница 7: ...anual before beginning the installation and operation of the ta7000F Monitor Failure to do so and or use of the equipment in a manner not specified in this manual or accompanying documents may impair...

Страница 8: ...ner Com pany local electrical inspection authority and National EU regulations Follow appropriate regulatory and or company procedures to lock out the ta7000F while working on its electronics Verify g...

Страница 9: ...t or output terminals of this product ensure that the product is properly grounded Use Proper Fuse To avoid fire hazard use only the fuse type and rating specified for this product Use Proper Power So...

Страница 10: ...provide hydrogen flow unless carrier gas is also flowing In any application using hydrogen be sure to turn Off the supply at its source when removing any portion of the H2 flow path or per forming ser...

Страница 11: ...technique allowing high frequency shield bonding while avoiding the AC ground metal connection In the case of shielded cables the drain wire or braid connection must be kept short A two inch connecti...

Страница 12: ...resources AMETEK recommends that you arrange to recycle this product when it reaches its end of life Waste Electrical and Electronic Equipment WEEE should never be disposed of in a municipal waste sys...

Страница 13: ...he actual as purchased configuration of the ta7000F Introduction to the ta7000F Gas Purity Monitor The ta7000F Gas Purity Monitor is a trace level gas chromatograph capable of detecting sub PPB concen...

Страница 14: ...ioxide the equilibrium reaction is COx 4H2 CH4 2H2O vapor The resulting methane is quantitatively determined by means of flame ionization immediately downstream of the ruthenium ox ide bed Methane and...

Страница 15: ...Stream Selector Gas Blender Power Supply Chassis Control Module Flow Control Module Main Processor Module Display Chromatograph Module Electrometer Detector Controller Detector Power Supply FID Modul...

Страница 16: ...al and analytical functions such as Analyzer Status Control Contaminant identification Concentration Calculations Calibration Sampling Frequency Data Output Alarm Output Data is presented via the fron...

Страница 17: ...on Front Panel and User Interface The User Interface is located on the front panel The User Inter face is made up of a Display screen and Menu keys See Intro duction to the User Interface in Chapter 3...

Страница 18: ...Status information The Main Window displays live data and active configurable parameters such as information about the last analysis run calibration or options for future runs The Menu Labels area di...

Страница 19: ...installation of the ta7000F must be in accordance with all of the customer and local regulatory standards and procedures There are no operator serviceable components inside the ta7000F Refer all servi...

Страница 20: ...isture to condense in the unheated FID and will short out the electrometer input leads Electrical Signal Cables Turn power Off before connecting or disconnecting electrical signal cables Damage to cir...

Страница 21: ...22 F Relative Humidity 70 Failure to comply with these storage conditions will void your warranty Unpacking and Inspecting the Equipment Remove any packing material from the ta7000F Monitor Check for...

Страница 22: ...re limits listed in the specifications If the ambient temperature is outside the specified limits or the vibration is excessive contact your AMETEK representative to discuss solutions and special opti...

Страница 23: ...electrical re quirements for the ta7000F Monitor can be 100 115 220 or 240 VAC and 50 or 60 Hz depending on the voltage option ordered AC power must be free from cyclic RMS voltage variations spikes...

Страница 24: ...ith external purifiers General Notes on Regulators and Plumbing Ultra High Purity UHP regulators and gauges are suggested for all incom ing gas streams Use Cajon VCR fittings with nickel gaskets to co...

Страница 25: ...ss steel diaphragm normally closed valve that actuates at 57 PSI UHP Regulator Calibration Gas One 1 dual stage stainless steel 0 100 PSIG with gauges and 1 4 inch VCR female fittings Adapter 1 16 inc...

Страница 26: ...nstallation stop im mediately Do not continue the installation without direction from AMETEK Customer Service The ta7000F performance level depends upon the care and atten tion to proper handling proc...

Страница 27: ...elector Gas Blender Power Supply Chassis Control Module Flow Control Module Main Processor Module Display Chromatograph Module Electrometer Detector Controller Detector Power Supply FID Module Carrier...

Страница 28: ...E APPROVALS DRAWN CHECKED RESP ENG MFG ENG QUAL ENG UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES Drawing may not be to scale 2 3 4 5 6 7 8 8 7 6 5 4 3 2 ON CONTAINED IN THIS DRAWING IS THE SOLE...

Страница 29: ...alance peak The instrument connection is made at the Carrier Sample Inlet 1 4 inch male VCR port on the ta7000F Rear Panel The ta7000F Monitor for reactives O2 H2 uses purified nitrogen gas as a chrom...

Страница 30: ...hat the orientation of the installed purifier will be flow direction UP the fixed male VCR nut on the purifier is the outlet of the purifier 2 Prepare the two 2 VCR gaskets for insertion by partially...

Страница 31: ...lastic FID Vent line between the cage and the Rear Panel 18 Reset the Sample Nitrogen carrier gas to 80 PSIG minimum 70 PSIG maxi mum 90 PSIG Connecting Actuator Gas The ta7000F needs high purity iner...

Страница 32: ...ogen will not actually flow throughout the instrument until the Warm up Cycle is initiated and completed successfully The actuation pressure is set at 57 PSI 3 9 BAR and is available at FID H2 shut of...

Страница 33: ...the ta7000F Rear Panel 3 Connect the AC Power Cord to an appropriate AC voltage source Connecting Peripheral Equipment All connections to the peripheral equipment are made on the ta7000F Rear Panel C...

Страница 34: ...ible with Hewlett Packard printers model numbers HP 6xx HP 7xx and HP 8xx AMETEK recommends using one of these suggested models Figure 2 5 Parallel printer port LPT1 DB 25 Male Select Paper out Busy A...

Страница 35: ...nitor by pressing its AC Power Switch on the Rear Panel to the On position The Power Status LED on the front panel will turn On GREEN and the rear cooling fan should begin operating The initial start...

Страница 36: ...ter pressing the Warmup key the ta7000F will begin heating critical zones and will perform a series of system tests The results from these tests will ap pear on the Warm Up screen The Warmup menu item...

Страница 37: ...ure 2 7 3 Main Menu screen 12 39 30 CH4 CO2 NHMC Idle Mode Page Run Cool Calib Blank Next to initiate automatic operation of the ta7000F press the Run key again The upper left corner of the screen wil...

Страница 38: ...Figure 2 9 Blank Run screen Run Mode 300 12 55 30 CH4 CO2 NHMC Idle Page Blank Run Figure 2 8 2 Run mode screen with character indicating Cycle run will end Run Mode 235 12 55 30 CH4 2 7 CO2 6 1 NHMC...

Страница 39: ...r Interface The AMETEK ta7000F Gas Purity Monitor User Interface which consists of a Display screen and Menu Keys is located on the ta7000F front panel The screen displays information and options used...

Страница 40: ...e plus symbol next to a function indicates it has been enabled such as the Print Chromatogram function see Figure 3 4 These types of functions can be enabled or disabled using the Toggle key not shown...

Страница 41: ...ws indicate the screen that will be viewed next when another Menu Label is selected Operator State Diagram Menu Map Run Operator State Diagram Warm up System Settings Temperatures and Status Power up...

Страница 42: ...to reverse the automatic Warm up cycle and return the instru ment to a neutral state Calib Select this to initiate the Calibration gas analysis function spanning Blank Select this to initiate Zero gas...

Страница 43: ...n and again to the view the Calibration Settings page Pages that allow changes will show a cursor and the Up Down arrow keys will be available to use to select the different parameters An Edit command...

Страница 44: ...n Use the Up Down arrow keys to select Print Chromatograms and then press the Toggle key to toggle this feature On Off enabled disabled Enabling Enhanced Detection Limit EDL Analysis Mode Using the En...

Страница 45: ...the heater for the corresponding component i e FID Meth is active and will continue heating until it reaches the Set tem perature After reaching Set temperature the symbol not be shown and will only a...

Страница 46: ...rea of the last analysis run for each gas type Rfactor This is the Response Factor created by the most recent or previous calibra tion cycle Rfactor is used to generate the area RT This is the Retenti...

Страница 47: ...alve and allows Calibration gas to flow through and purge the line The Cal Purge parameter has preset values of 1 minute factory default 6 minutes 13 minutes and 21 minutes The Purge time must allow e...

Страница 48: ...settings To view these changes press the Page key twice to view the Calibration screen Move the cursor to the first gas The percent change since the last calibration will appear in the right corner b...

Страница 49: ...se the Page key to move to the System Settings screen Any changes made will be displayed under System Errors on the System Settings screen see Figure 3 4 Use the Up Down arrow keys to move the cursor...

Страница 50: ...fety reason simply switch the ta7000F AC Power Switch located on the ta7000F Rear Panel to the Off position To power down the ta7000F under normal operating conditions 1 From the ta7000F User Interfac...

Страница 51: ...tem to alert you to potential or impending problems with the ta7000F Descriptions of the Errors along with possible trigger conditions and corrective action to take to correct the Errors are also incl...

Страница 52: ...cle again Corrective Action Check the support gases and then perform the Warm up procedure Refer to Starting the ta7000F in the Warm Up Cycle in Chapter 2 Carrier Pressure Out of Range External carrie...

Страница 53: ...amage Test the printer to ensure it is working properly Check to ensure the printer has paper Database Change Update NV RAM This fault will occur if any of the system parameters have been changed The...

Страница 54: ...PN T900 014 Rev B This page intentionally left blank 4 4 ta7000F Gas Purity Monitor...

Страница 55: ...2 ta7000F O2 1 0 2 0 2 0 Hydrogen H2 ta7000F H2 1 0 1 0 2 0 Hydrogen H2 ta7000F H2 CO only 1 0 Carbon Dioxide CO2 ta7000F CO2 1 0 2 0 Sample Gas Model Lower Detection Limit Methane CH4 PPB CO2 PPB Non...

Страница 56: ...e Range 4 8 6 1 BAR 70 90 PSIG Inlet Pressure Stability 2 UHP regulator required Vent Return Pressure Atmospheric pressure vent is optimal 0 5 PSIG maximum Flow Rate 300 cc minute minimum sample bypas...

Страница 57: ...en Cylinder Volume 100 cubic feet minimum 2800 L Supply Pressure 5 3 6 1 BAR 80 90 PSIG Consumption Approximately 1 0 L per calibration 4 8 L month automatic shut off FID Hydrogen Specification Descri...

Страница 58: ...it 100 mm x 150 mm Printer Port Concentration chromatogram and diagnostic reports Serial PLC Port Concentration data and general alarm via RS 232 4 20 mA optional Concentration signals ta7000F PLC Out...

Страница 59: ...atus 0 Not Error 1 Error 1 General Alarm MSD 2 Spare 3 Spare 4 Spare 5 Spare 6 Spare 7 Spare 8 Spare LSD NNNNN Name of impurity C Concentration in PPB x 100 An example of this output string is 2001 08...

Страница 60: ...PN T900 014 Rev B This page intentionally left blank 5 6 ta7000F Gas Purity Monitor...

Страница 61: ...available Through process application consulting we create custom designed solutions that meet the needs of your specific application or process ametekpi com USA Pennsylvania 150 Freeport Road Pittsb...

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