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Swage & Jenny Machine

Safety Instructions

1.  Maintenance. 

Make sure the Swage & Jenny is 

turned off and disconnect from the main power 
supply and make sure all moving parts have come to 
a complete stop before any inspection, adjustment 
or maintenance is carried out.

2.  Swage & Jenny Condition. 

A Swage & Jenny must 

be maintained for a proper working condition. Never 
operate a Swage & Jenny that has damaged or 
worn parts. Scheduled routine maintenance should 
performed on a scheduled basis.

3.  Roll Condition. 

Never operate a Swage & Jenny 

with a damaged or badly worn rolls. Replace if 
required. Rolls should never be greased or lubricated 
as rolls will slip the material and will not bend.

4.  Roll Direction. 

Be aware of the correct rotational 

axis of the motor when a qualified electrician 
connects the Machine.

5.  Hand Hazard. 

Keep hands and fingers clear from 

moving parts. Serious injury can occur if hand or 
finger tips get pinched by rolls and can be dragged 
into machine.

6.  Personal Protection. 

Gloves, safety glasses and 

safety hat are recommended during operation.

7.  Avoiding Entanglement. 

Swage & Jenny guards 

must be used at all times. Tie up long hair and use 
the correct hair nets to avoid any entanglement with 
the Swage & Jenny moving parts. 

8.  Understand the machines controls. 

Make sure you 

understand the use and operation of all controls.

9.  Trained Operator. 

This machine must be operated 

by authorized and trained personnel.

10.  Power outage. 

In the event of a power failure 

during use of the machine, turn off all switches 
to avoid possible sudden start up once power is 
restored.

11.  Work area hazards. 

Keep the area around the 

Swage & Jenny clean from oil, tools, chips. Pay 
attention to other persons in the area and know 
what is going on around the area to ensure 
unintended accidents.

12.  Guards. 

Do not operate Swage & Jenny without the 

correct guards in place. Necessary guards protect 
you from injuries by gearbox, motors and other 
moving gears & parts. The only other area which 
needs to be carefully monitored during use is the 
rotational area of the rolls.

13.  Material condition. 

Material must be clean of oil 

and dry. Oily material can slip and will not bend.

14.  Material hardness. 

Make sure your hardness is 

the same throughout the material, we recommend 
that you use certified material. Never bend hard 
steel, glass or fragile material on this machine.

15.  Feeding material. 

Making a tight bend in one pass 

is not possible. So you need several passes before 
you can achieve a certain radius. Tighter curves 
and full radius always need more passes. 

16.  Stopping the Rolls. 

Do not stop or slow the rolls  

with your hand or workpiece. Allow the Swage & 
Jenny to stop on its own.

17.  Emergency stop. 

Use the emergency stop button 

in case of any emergency.

18.  Hearing protection and hazards. 

Always wear 

hearing protection as noise generated from 
machine and workpiece can cause permanent 
hearing loss over time.

19.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

06/01/2020

Instructions Manual for SJ-24D (S641)

18

Содержание SJ-24D

Страница 1: ...BEAD ROLLER OPERATION MANUAL Edition No MBR 001 Date of Issue 05 2019 Model SJ 24D Product Code S641 06 01 2020 Instructions Manual for SJ 24D S641 1...

Страница 2: ...IAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machines changes may be made at any time without obligation or notice Please ensu...

Страница 3: ...Additional Safety For Bead Rolling Machine 7 3 INSTALLATION 3 1 Unpacking 8 3 2 Assembly 8 3 3 Alignment 9 3 4 Changing Dies 10 4 OPERATION 4 1 Getting Started 12 4 2 Creating Straight Beads 12 4 3 F...

Страница 4: ...6 1 16 3 1 8 6 35 1 4 Shearing Mandrel Quantity 1 Set A Bead Roller Frame B Crank Handle Maybe mounted on the machine C Roller Tensioning Lever D 6 Sets of rolls 22mm Bore 1 4 6 35mm 3 8 9mm 1 2 12 7...

Страница 5: ...is not limited to proper installation in a safe environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of th...

Страница 6: ...d covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma chine It will do the j...

Страница 7: ...walkways to ensure no slip trip hazards are present q Be aware of other people in the area and ensure the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowl...

Страница 8: ...o make sure that all parts shown on page 4 are included If any parts are missing or broken please contact the your distributor 3 11 12 Fig 3 Attaching The Roller Tension Handle To assemble the handle...

Страница 9: ...ing then the following steps need to be taken 3 6 5 Fig 6 3 Using the hex key wrench supplied 27 loosen screws 16 that secure gear 5 and collar 6 to the driving shaft 3 Fig 6 4 Slide the driving shaft...

Страница 10: ...g a Hex Key Wrench 27 loosen the Screws 16 that lock the Cutting Dies 10 01 10 02 onto the shafts See Figure 7 4 Remove the Cutting Dies 10 01 10 02 It may be necessary to sharpen or replace the Cutti...

Страница 11: ...ired results Metalmaster advises to turn the handle slowly as you work A variety of metals and material gauge will produce a different result with the same dies and will require various degrees of eff...

Страница 12: ...tighten as this may tear the metal workpiece jam the Roller Dies or deform the Frame Fig 11 Fig 10 Lock nut Crank the handle slowly as you move the metal making sure that the marked guideline is follo...

Страница 13: ...ler is partly determined by the upper bearing blocks They need to move but also need to support the upper shaft firmly Adjustment of the Upper Bearing Blocks is critical to producing a quality result...

Страница 14: ...time without notification HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A...

Страница 15: ...15 OPERATION MANUAL SPARE PARTS DIAGRAM 06 01 2020 Instructions Manual for SJ 24D S641 15...

Страница 16: ...2 4 4 2 1 1 1 1 2 2 1 18 1 8 1 1 1 1 1 1 1 22 02 23 01 23 02 24 01 24 02 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 6mm Flange Die 3mm Flange Die 3mm Flange Die 2mm Flange Die 2mm Fla...

Страница 17: ...re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades shar...

Страница 18: ...e of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools chips Pay attention to ot...

Страница 19: ...late power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured shut when machine is on E...

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