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12

OPERATION MANUAL

4. OPERATION
4.1 GETTING STARTED

•   Loosen the Roller Tensioner Lever lock nut (Fig.10)

•   Loosen the Roller Tensioner Lever (39#) by turning the  

  lever in a counter-clockwise direction. (Fig 9).

Note: 

The through hole in the upper frame is slotted. The 

Upper Roller Shaft and Bearing Block should be free to 

be raised up sufficiently to separate the Bead Roller Dies 

enough to slide the workpiece metal between them . If 

the upper Bearing Block is hard to move see  “Adjusting 

The Top Bearing Block” (Page. 13)

•   Center the Upper Die over the previously drawn 

  pattern line then move the Upper Roller Shaft and  

  Bearing Block down in place against the metal work 

 piece. 

•   Check the alignment with the drawn line, then increase  

  the pressure of the Upper Roller Die by tightening the  

  Roller Tensioner Lever, add additional turns until the  

  bead is formed.

•   Tighten the Roller Tensioner Lever Lock nut. (Fig. 10) 

NOTE:

 Do Not Over tighten as this may tear the metal 

workpiece, jam the Roller Dies or deform the Frame.

F

ig

. 11

F

ig

. 10

L

ock

 

nut

•   Crank the handle slowly as you move the metal   

  making sure that the marked guideline is followed.

•   Keep the marked guideline aligned with the center of  

  the Upper Die. When you reach the end of the guide 

  line, you may re-roll the bead by turning the crank in  

  the opposite direction.

  This produces a more sharply defined bead.

•   When done, loosen the Upper Roller Tensioner lock nut  

  and retract the Upper Shaft and Upper Die.

•   Pull the workpiece panel from between the dies and  

  check the finished result.

4.2 CREATING STRAIGHT BEADS

NOTE:

 When forming beads, for greater ease in handling workpiece panels and achieving op-

timal accuracy, it is strongly advised to turn the handle slowly as you work. A variety of metals 

and material gauge will produce a different result with the same dies and will require various 

degrees of effort. Always perform a practice run with a piece of scrap material of the same type 

and gauge before forming the actual workpiece.

F

ig

. 9

39#

06/01/2020

Instructions Manual for SJ-24D (S641)

12

Содержание SJ-24D

Страница 1: ...BEAD ROLLER OPERATION MANUAL Edition No MBR 001 Date of Issue 05 2019 Model SJ 24D Product Code S641 06 01 2020 Instructions Manual for SJ 24D S641 1...

Страница 2: ...IAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machines changes may be made at any time without obligation or notice Please ensu...

Страница 3: ...Additional Safety For Bead Rolling Machine 7 3 INSTALLATION 3 1 Unpacking 8 3 2 Assembly 8 3 3 Alignment 9 3 4 Changing Dies 10 4 OPERATION 4 1 Getting Started 12 4 2 Creating Straight Beads 12 4 3 F...

Страница 4: ...6 1 16 3 1 8 6 35 1 4 Shearing Mandrel Quantity 1 Set A Bead Roller Frame B Crank Handle Maybe mounted on the machine C Roller Tensioning Lever D 6 Sets of rolls 22mm Bore 1 4 6 35mm 3 8 9mm 1 2 12 7...

Страница 5: ...is not limited to proper installation in a safe environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of th...

Страница 6: ...d covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma chine It will do the j...

Страница 7: ...walkways to ensure no slip trip hazards are present q Be aware of other people in the area and ensure the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowl...

Страница 8: ...o make sure that all parts shown on page 4 are included If any parts are missing or broken please contact the your distributor 3 11 12 Fig 3 Attaching The Roller Tension Handle To assemble the handle...

Страница 9: ...ing then the following steps need to be taken 3 6 5 Fig 6 3 Using the hex key wrench supplied 27 loosen screws 16 that secure gear 5 and collar 6 to the driving shaft 3 Fig 6 4 Slide the driving shaft...

Страница 10: ...g a Hex Key Wrench 27 loosen the Screws 16 that lock the Cutting Dies 10 01 10 02 onto the shafts See Figure 7 4 Remove the Cutting Dies 10 01 10 02 It may be necessary to sharpen or replace the Cutti...

Страница 11: ...ired results Metalmaster advises to turn the handle slowly as you work A variety of metals and material gauge will produce a different result with the same dies and will require various degrees of eff...

Страница 12: ...tighten as this may tear the metal workpiece jam the Roller Dies or deform the Frame Fig 11 Fig 10 Lock nut Crank the handle slowly as you move the metal making sure that the marked guideline is follo...

Страница 13: ...ler is partly determined by the upper bearing blocks They need to move but also need to support the upper shaft firmly Adjustment of the Upper Bearing Blocks is critical to producing a quality result...

Страница 14: ...time without notification HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A...

Страница 15: ...15 OPERATION MANUAL SPARE PARTS DIAGRAM 06 01 2020 Instructions Manual for SJ 24D S641 15...

Страница 16: ...2 4 4 2 1 1 1 1 2 2 1 18 1 8 1 1 1 1 1 1 1 22 02 23 01 23 02 24 01 24 02 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 6mm Flange Die 3mm Flange Die 3mm Flange Die 2mm Flange Die 2mm Fla...

Страница 17: ...re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades shar...

Страница 18: ...e of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools chips Pay attention to ot...

Страница 19: ...late power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured shut when machine is on E...

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