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6

OPERATION MANUAL

WEARING PROPER APPAREL

 Do not wear 

clothing, apparel or jewelry that can become 

entangled in moving parts. Always tie back 

or cover long hair. Wear non-slip footwear to 

avoid accidental slips, which could cause loss of 

operating control.

HEARING PROTECTION

. Always wear hearing

protection when operating or observing loud

machinery. Extended exposure to this noise 

without hearing protection can cause perma-

nent hearing loss.

REMOVE ADJUSTING TOOLS.

 Tools left on

machinery can become dangerous projectiles 

upon startup. Never leave hex keys, wrenches, 

or any other tools on machine. Always verify 

removal before starting!

USE CORRECT TOOL FOR THE JOB. 

Only use 

this tool for its intended purpose. Do not force 

the machine or its attachments to do a job for 

which they were not designed. Never make 

unapproved modifications. Modifying the ma-

chine or using it differently than intended may 

result in malfunction or mechanical failure that 

can lead to personal injury or death!

AWKWARD POSITIONS.

 Keep proper footing

and balance at all times when operating ma-

chine. Do not overreach! Avoid awkward hand 

positions that make operating control difficult. 

This could increase the risk of accidental injury

GUARDS & COVERS.

 Guards and covers reduce 

accidental contact with moving parts or flying 

debris. Make sure they are properly installed, 

undamaged, and working correctly.

FORCING MACHINERY. 

Do not force the ma-

chine. It will do the job safer and better at the 

rate for which it was designed.

NEVER STAND ON MACHINE

. Serious injury 

may occur if the machine is tipped or if the 

cutting tool is unintentionally contacted

STABLE MACHINE

. Unexpected movement 

during operation greatly increases risk of injury 

or loss of control. Before starting, verify ma-

chine is stable and if using a mobile base it is 

locked in position.

UNATTENDED OPERATION

. To reduce the 

risk of accidental injury, turn the machine OFF 

and ensure all moving parts have completely 

stopped before walking away. Never leave the 

machine running while unattended.

MAINTAIN WITH CARE

. Follow all maintenance 

instructions and lubrication schedules to keep 

the  machine in good working condition. A 

machine that is improperly maintained could 

malfunction, leading to serious personal injury 

or death.

CHECK DAMAGED PARTS.

 Regularly inspect 

the machine for any condition that may af-

fect the safe operation. Immediately repair or 

replace damaged or  parts that are incorrectly 

fitted before operating.

CHILDREN & BYSTANDERS.

 Keep children and

bystanders at a safe distance from the work 

area. Stop using machine if they become a 

distraction. 

2.1 SAFETY REQUIREMENTS Cont.

06/01/2020

Instructions Manual for SJ-24D (S641)

6

Содержание SJ-24D

Страница 1: ...BEAD ROLLER OPERATION MANUAL Edition No MBR 001 Date of Issue 05 2019 Model SJ 24D Product Code S641 06 01 2020 Instructions Manual for SJ 24D S641 1...

Страница 2: ...IAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machines changes may be made at any time without obligation or notice Please ensu...

Страница 3: ...Additional Safety For Bead Rolling Machine 7 3 INSTALLATION 3 1 Unpacking 8 3 2 Assembly 8 3 3 Alignment 9 3 4 Changing Dies 10 4 OPERATION 4 1 Getting Started 12 4 2 Creating Straight Beads 12 4 3 F...

Страница 4: ...6 1 16 3 1 8 6 35 1 4 Shearing Mandrel Quantity 1 Set A Bead Roller Frame B Crank Handle Maybe mounted on the machine C Roller Tensioning Lever D 6 Sets of rolls 22mm Bore 1 4 6 35mm 3 8 9mm 1 2 12 7...

Страница 5: ...is not limited to proper installation in a safe environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of th...

Страница 6: ...d covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma chine It will do the j...

Страница 7: ...walkways to ensure no slip trip hazards are present q Be aware of other people in the area and ensure the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowl...

Страница 8: ...o make sure that all parts shown on page 4 are included If any parts are missing or broken please contact the your distributor 3 11 12 Fig 3 Attaching The Roller Tension Handle To assemble the handle...

Страница 9: ...ing then the following steps need to be taken 3 6 5 Fig 6 3 Using the hex key wrench supplied 27 loosen screws 16 that secure gear 5 and collar 6 to the driving shaft 3 Fig 6 4 Slide the driving shaft...

Страница 10: ...g a Hex Key Wrench 27 loosen the Screws 16 that lock the Cutting Dies 10 01 10 02 onto the shafts See Figure 7 4 Remove the Cutting Dies 10 01 10 02 It may be necessary to sharpen or replace the Cutti...

Страница 11: ...ired results Metalmaster advises to turn the handle slowly as you work A variety of metals and material gauge will produce a different result with the same dies and will require various degrees of eff...

Страница 12: ...tighten as this may tear the metal workpiece jam the Roller Dies or deform the Frame Fig 11 Fig 10 Lock nut Crank the handle slowly as you move the metal making sure that the marked guideline is follo...

Страница 13: ...ler is partly determined by the upper bearing blocks They need to move but also need to support the upper shaft firmly Adjustment of the Upper Bearing Blocks is critical to producing a quality result...

Страница 14: ...time without notification HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A...

Страница 15: ...15 OPERATION MANUAL SPARE PARTS DIAGRAM 06 01 2020 Instructions Manual for SJ 24D S641 15...

Страница 16: ...2 4 4 2 1 1 1 1 2 2 1 18 1 8 1 1 1 1 1 1 1 22 02 23 01 23 02 24 01 24 02 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 6mm Flange Die 3mm Flange Die 3mm Flange Die 2mm Flange Die 2mm Fla...

Страница 17: ...re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades shar...

Страница 18: ...e of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools chips Pay attention to ot...

Страница 19: ...late power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured shut when machine is on E...

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