background image

7

OPERATION MANUAL

DO NOT use this machine unless you have read and understand the manual and the 

requirements for the safe operation of this machine.

2.2 ADDITIONAL SAFETY FOR BEAD ROLLING MACHINE

Safety glasses must be worn when 

operating this equipment

Dust mask must be worn when 

operating in high dust areas.

Long and loose hair must be contained 

when operating this equipment. 

Safety footwear must be worn when 

operating this equipment

Close fitting/protective clothing must 

be worn when operating the machine

Hearing protection must be used when 

operating in a noisy environment

PRE-OPERATIONAL SAFETY CHECKS

q

  Locate and ensure you are familiar with all machine operations and controls.

q

  Ensure all guards are fitted, secure and functional. Do not operate if guards are missing or    

 faulty.

q

  Working parts should be well lubricated and the dies are free of rust and dirt.

q

  Check workspaces and walkways to ensure no slip/trip hazards are present.

q

  Be aware of other people in the area and ensure the area is clear before using equipment.

OPERATIONAL SAFETY CHECKS

q

  Adjust the chosen dies slowly and in small adjustments.

q

  Take care during the initial feeding of the workpiece into the dies.

q

  Hold the workpiece sufficiently far back from the edge being fed into the dies, to allow for   

 

the infeed speed of the machine.

q

  Wind handle at a slow even rate. Be aware of rotating dies

q

 

Only one person should operate this machine for a safe result. 

ENDING OPERATIONS AND CLEANING UP

q

  Ensure the machine is left in a safe condition after use.

q

  Leave the work area in a safe, clean and tidy state.

POTENTIAL HAZARDS AND INJURIES

q

  Sharp edges and burrs.

q

  Crush and pinch points.

q

  Hair/clothing getting caught in moving machine parts.

q

  Operator’s hands may be caught and drawn into the rotating dies.

DON’T

q

  Do not use faulty equipment. Immediately stop and repair suspect machinery.

q

  Do not attempt to form material beyond the capacity of the machine.

06/01/2020

Instructions Manual for SJ-24D (S641)

7

Содержание SJ-24D

Страница 1: ...BEAD ROLLER OPERATION MANUAL Edition No MBR 001 Date of Issue 05 2019 Model SJ 24D Product Code S641 06 01 2020 Instructions Manual for SJ 24D S641 1...

Страница 2: ...IAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machines changes may be made at any time without obligation or notice Please ensu...

Страница 3: ...Additional Safety For Bead Rolling Machine 7 3 INSTALLATION 3 1 Unpacking 8 3 2 Assembly 8 3 3 Alignment 9 3 4 Changing Dies 10 4 OPERATION 4 1 Getting Started 12 4 2 Creating Straight Beads 12 4 3 F...

Страница 4: ...6 1 16 3 1 8 6 35 1 4 Shearing Mandrel Quantity 1 Set A Bead Roller Frame B Crank Handle Maybe mounted on the machine C Roller Tensioning Lever D 6 Sets of rolls 22mm Bore 1 4 6 35mm 3 8 9mm 1 2 12 7...

Страница 5: ...is not limited to proper installation in a safe environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension of the application of th...

Страница 6: ...d covers reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force the ma chine It will do the j...

Страница 7: ...walkways to ensure no slip trip hazards are present q Be aware of other people in the area and ensure the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowl...

Страница 8: ...o make sure that all parts shown on page 4 are included If any parts are missing or broken please contact the your distributor 3 11 12 Fig 3 Attaching The Roller Tension Handle To assemble the handle...

Страница 9: ...ing then the following steps need to be taken 3 6 5 Fig 6 3 Using the hex key wrench supplied 27 loosen screws 16 that secure gear 5 and collar 6 to the driving shaft 3 Fig 6 4 Slide the driving shaft...

Страница 10: ...g a Hex Key Wrench 27 loosen the Screws 16 that lock the Cutting Dies 10 01 10 02 onto the shafts See Figure 7 4 Remove the Cutting Dies 10 01 10 02 It may be necessary to sharpen or replace the Cutti...

Страница 11: ...ired results Metalmaster advises to turn the handle slowly as you work A variety of metals and material gauge will produce a different result with the same dies and will require various degrees of eff...

Страница 12: ...tighten as this may tear the metal workpiece jam the Roller Dies or deform the Frame Fig 11 Fig 10 Lock nut Crank the handle slowly as you move the metal making sure that the marked guideline is follo...

Страница 13: ...ler is partly determined by the upper bearing blocks They need to move but also need to support the upper shaft firmly Adjustment of the Upper Bearing Blocks is critical to producing a quality result...

Страница 14: ...time without notification HOW TO ORDER SPARE PARTS 1 Have your machines model number serial number date of manufacture on hand these can be found on the specification plate mounted on the machine 2 A...

Страница 15: ...15 OPERATION MANUAL SPARE PARTS DIAGRAM 06 01 2020 Instructions Manual for SJ 24D S641 15...

Страница 16: ...2 4 4 2 1 1 1 1 2 2 1 18 1 8 1 1 1 1 1 1 1 22 02 23 01 23 02 24 01 24 02 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 6mm Flange Die 3mm Flange Die 3mm Flange Die 2mm Flange Die 2mm Fla...

Страница 17: ...re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades shar...

Страница 18: ...e of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools chips Pay attention to ot...

Страница 19: ...late power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured shut when machine is on E...

Отзывы: