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General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Содержание PB-1030T

Страница 1: ...EDITION NO PB REV1 SECTION DATE OF ISSUE SEPTEMBER 2015 PAGE 1 USER MANUAL HYDRAULIC PANBRAKE Machine Types PB 440 T PB 825A PB 830A T PB 1030T PB 860T...

Страница 2: ...DRAULIC PANBRAKE MACHINE MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligati...

Страница 3: ...ler Backside Safety Backgauge Adjustment Hydraulic Block Accessories PB CE 415V 1 NC89 2 NC Easy Touch NA Manual Jinhai NOTE In order to see the type and model of the machine please see the specificat...

Страница 4: ...E SETUP 4 1 Setting The Clamp Gap 11 5 MAINTENANCE AND INSPECTION 5 1 Type and frequency of Inspections 12 5 2 Lubrication Points 13 5 3 Changing Oil 14 5 4 Changing The Filter 15 5 5 Troubleshooting...

Страница 5: ...or deg 0 120 0 120 0 120 0 120 Box Depth Of Fingers mm 230 215 205 205 Opening Height mm 140 140 140 140 Weight kgs 1250 1740 2900 3730 System Pressure Mpa 5 5 5 5 Pan Movement mm sec 5 5 5 5 Clamp Mo...

Страница 6: ...5 OPERATING MANUAL 1 3 Overall Drawings...

Страница 7: ...emoved for an operation are securely seated and firmly tightened before the machine is used q Ensure your fingers and limbs are clear before operating the pan brake q Lower finger clamps to work Do no...

Страница 8: ...vement q Be aware of pinch points created by objects that move and come into direct or close contact with fixed objects q Be on guard whenever you put your hands fingers toes or feet between anything...

Страница 9: ...nbrake use only the four sling holes located on the top of the end plates Fig 2 3 The slings should be positioned so the machine is level when lifted When using slings please take note of the sling an...

Страница 10: ...allation and a dry working environment without danger of fire and explosion is necessary The floor load where the machine is to be installed must be suitable for the weight of the ma chine 3 INSTALLAT...

Страница 11: ...the direction does not match stop the pump rotation by turning the key and make changes to the wiring 3 2 Machine Leveling To set your machine up so that it operates to optimum performance apply the...

Страница 12: ...ed 0 6 This should represent your material thickness Example If the material to bend is 6mm then place the pin in position 6 Note This must be done on both sides You may have to use a combination of t...

Страница 13: ...surfaces Daily Operator Guards for physical damage Daily Operator Machine fixing bolts against loosening Weekly Operator Oil Leakage in cylinders Weekly Operator Oil leakages in hoses pipes and hydrau...

Страница 14: ...13 OPERATING MANUAL GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS 5 2 Lubrication Points...

Страница 15: ...el must be seen in the middle of the oil indicator Observe the oil level from this indicator Always keep the oil at the same level 4 When changing oil keep the oil thank clean 5 Oil must be changed af...

Страница 16: ...crews 2 Remove the old filter from its place inside the oil tank by turning in a clock wise direction 3 Fix the new filter into its place by turning it in counter clock wise direction Note The suction...

Страница 17: ...ectional valve is blocked Failure of directional valve Suction filter is blocked Pump failure Leakage in the pipes or cyl inder Clean valve Change valve Clean valve Change valve Clean filter Check pum...

Страница 18: ...all of them are properly functional Replace the faulty components The machine body and mechanical parts must be checked through by authorized and qualified personnel and the machine must be prepared...

Страница 19: ...L APPENDIX A Spare Parts List No Name Specification 1 Dust Seal ADA 17 0450 N90 2 Seal U321 45 53 8 3 Seal WRI45 4 O Ring G70 O RING 69 4x3 1 5 Seal KDAS 070 058 6 O Ring G35 O RING 34 4x3 1 HYDRAULIC...

Страница 20: ...19 OPERATING MANUAL Top Hydraulic Cylinder and Seal No Name Specification 1 Seal KDAS 140 115 2 O Ring G35 O RING 35 4x3 1 3 Seal U321 70 78 8 4 Seal WRI 70 5 O Ring G135 O RING 134 4x3 1...

Страница 21: ...20 OPERATING MANUAL B Hydraulic Circuit Diagram...

Страница 22: ...21 OPERATING MANUAL C NC89 Electric Circuit Diagram...

Страница 23: ...22 OPERATING MANUAL D Ezy Touch Controller Electric Circuit Diagram...

Страница 24: ...beam down SB6 Foot Panel WLCA2 2 Upper beam up SB7 Switch KH2022 250VAC 6A Auto start SB8 Switch KH2022 Table flap up SB9 Switch KH2022 Table flap down KM Contactor 3TB 43 25A Circuit contactor KA1 K...

Страница 25: ...AL G Modification For Loss Of Clamping Pressure When clamping pressure is reduced or lost during operation causing the machine to become inactive use Re Clamp button on the side of the main control bo...

Страница 26: ...xample 3 3 seconds and press Clamp Operation See Man 06 Panbrake Hyd Clamp Setup Operation pdf manual before clamping material Manual Bend Switch mode to manual Example Enter 90 in Angle SV Clamp mate...

Страница 27: ...ss the PUMP ON icon to turn the pump on for any bending operations HOME page This is the main page to access all the bending screens MANUAL MODE Press MANUAL MODE icon to access this screen Operation...

Страница 28: ...WELL TIME and OPEN HEIGHT Once all values are correct press PROGRAM CONFIRM to load program This will turn RED which means the program has been loaded Clamp job with foot pedal and Press the start but...

Страница 29: ...The apron will automatically bend up to the programed angle dwell for set value return back down to 0 position then the clamp will open automatically to the set open height Repeat process for next ben...

Страница 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 31: ...ce power is restored 9 Work area hazards Keep the area around the Panbrake clean from oil tools objects chips Pay attention to other persons in the area and know what is going on around the area to en...

Страница 32: ...C MEDIUM Risk Control Strategies Recommended for Purchase Buyer User Keep hands clear of folder blades when clamping Secure support work material Body parts should be kept clear of moving parts Care...

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