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OPERATING MANUAL

QUALITY CERTIFICATE

This Metalmaster machine is in conformity with the norms, machine directive (89/392/

CE,91/368 EEC)

HYDRAULIC PANBRAKE

MACHINE

MODEL NO.

SERIAL NO.

DATE OF MANF.

Note:

This manual is only for your reference. Owing to the continuous

improvement of the machine, changes may be made at any time

without obligation or notice. Please note the local voltage while

operating this electric machine.

Date 2016-04-22

Distributed by

www.machineryhouse.co.nz

Содержание PB-1030T

Страница 1: ...EDITION NO PB REV1 SECTION DATE OF ISSUE SEPTEMBER 2015 PAGE 1 USER MANUAL HYDRAULIC PANBRAKE Machine Types PB 440 T PB 825A PB 830A T PB 1030T PB 860T...

Страница 2: ...DRAULIC PANBRAKE MACHINE MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligati...

Страница 3: ...ler Backside Safety Backgauge Adjustment Hydraulic Block Accessories PB CE 415V 1 NC89 2 NC Easy Touch NA Manual Jinhai NOTE In order to see the type and model of the machine please see the specificat...

Страница 4: ...E SETUP 4 1 Setting The Clamp Gap 11 5 MAINTENANCE AND INSPECTION 5 1 Type and frequency of Inspections 12 5 2 Lubrication Points 13 5 3 Changing Oil 14 5 4 Changing The Filter 15 5 5 Troubleshooting...

Страница 5: ...or deg 0 120 0 120 0 120 0 120 Box Depth Of Fingers mm 230 215 205 205 Opening Height mm 140 140 140 140 Weight kgs 1250 1740 2900 3730 System Pressure Mpa 5 5 5 5 Pan Movement mm sec 5 5 5 5 Clamp Mo...

Страница 6: ...5 OPERATING MANUAL 1 3 Overall Drawings...

Страница 7: ...emoved for an operation are securely seated and firmly tightened before the machine is used q Ensure your fingers and limbs are clear before operating the pan brake q Lower finger clamps to work Do no...

Страница 8: ...vement q Be aware of pinch points created by objects that move and come into direct or close contact with fixed objects q Be on guard whenever you put your hands fingers toes or feet between anything...

Страница 9: ...nbrake use only the four sling holes located on the top of the end plates Fig 2 3 The slings should be positioned so the machine is level when lifted When using slings please take note of the sling an...

Страница 10: ...allation and a dry working environment without danger of fire and explosion is necessary The floor load where the machine is to be installed must be suitable for the weight of the ma chine 3 INSTALLAT...

Страница 11: ...the direction does not match stop the pump rotation by turning the key and make changes to the wiring 3 2 Machine Leveling To set your machine up so that it operates to optimum performance apply the...

Страница 12: ...ed 0 6 This should represent your material thickness Example If the material to bend is 6mm then place the pin in position 6 Note This must be done on both sides You may have to use a combination of t...

Страница 13: ...surfaces Daily Operator Guards for physical damage Daily Operator Machine fixing bolts against loosening Weekly Operator Oil Leakage in cylinders Weekly Operator Oil leakages in hoses pipes and hydrau...

Страница 14: ...13 OPERATING MANUAL GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS GREASE POINTS X 2 EVERY 8HRS 5 2 Lubrication Points...

Страница 15: ...el must be seen in the middle of the oil indicator Observe the oil level from this indicator Always keep the oil at the same level 4 When changing oil keep the oil thank clean 5 Oil must be changed af...

Страница 16: ...crews 2 Remove the old filter from its place inside the oil tank by turning in a clock wise direction 3 Fix the new filter into its place by turning it in counter clock wise direction Note The suction...

Страница 17: ...ectional valve is blocked Failure of directional valve Suction filter is blocked Pump failure Leakage in the pipes or cyl inder Clean valve Change valve Clean valve Change valve Clean filter Check pum...

Страница 18: ...all of them are properly functional Replace the faulty components The machine body and mechanical parts must be checked through by authorized and qualified personnel and the machine must be prepared...

Страница 19: ...L APPENDIX A Spare Parts List No Name Specification 1 Dust Seal ADA 17 0450 N90 2 Seal U321 45 53 8 3 Seal WRI45 4 O Ring G70 O RING 69 4x3 1 5 Seal KDAS 070 058 6 O Ring G35 O RING 34 4x3 1 HYDRAULIC...

Страница 20: ...19 OPERATING MANUAL Top Hydraulic Cylinder and Seal No Name Specification 1 Seal KDAS 140 115 2 O Ring G35 O RING 35 4x3 1 3 Seal U321 70 78 8 4 Seal WRI 70 5 O Ring G135 O RING 134 4x3 1...

Страница 21: ...20 OPERATING MANUAL B Hydraulic Circuit Diagram...

Страница 22: ...21 OPERATING MANUAL C NC89 Electric Circuit Diagram...

Страница 23: ...22 OPERATING MANUAL D Ezy Touch Controller Electric Circuit Diagram...

Страница 24: ...beam down SB6 Foot Panel WLCA2 2 Upper beam up SB7 Switch KH2022 250VAC 6A Auto start SB8 Switch KH2022 Table flap up SB9 Switch KH2022 Table flap down KM Contactor 3TB 43 25A Circuit contactor KA1 K...

Страница 25: ...AL G Modification For Loss Of Clamping Pressure When clamping pressure is reduced or lost during operation causing the machine to become inactive use Re Clamp button on the side of the main control bo...

Страница 26: ...xample 3 3 seconds and press Clamp Operation See Man 06 Panbrake Hyd Clamp Setup Operation pdf manual before clamping material Manual Bend Switch mode to manual Example Enter 90 in Angle SV Clamp mate...

Страница 27: ...ss the PUMP ON icon to turn the pump on for any bending operations HOME page This is the main page to access all the bending screens MANUAL MODE Press MANUAL MODE icon to access this screen Operation...

Страница 28: ...WELL TIME and OPEN HEIGHT Once all values are correct press PROGRAM CONFIRM to load program This will turn RED which means the program has been loaded Clamp job with foot pedal and Press the start but...

Страница 29: ...The apron will automatically bend up to the programed angle dwell for set value return back down to 0 position then the clamp will open automatically to the set open height Repeat process for next ben...

Страница 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 31: ...ce power is restored 9 Work area hazards Keep the area around the Panbrake clean from oil tools objects chips Pay attention to other persons in the area and know what is going on around the area to en...

Страница 32: ...C MEDIUM Risk Control Strategies Recommended for Purchase Buyer User Keep hands clear of folder blades when clamping Secure support work material Body parts should be kept clear of moving parts Care...

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