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Power Operated Guillotine Safety Instructions

1.   Maintenance.

 

Make sure the Guillotine is turned 

off and disconnect from the main power supply 
and make sure all moving parts have come to a 
complete stop before any inspection, adjustment or 
maintenance is carried out.

2.  Guillotine Condition.

 

Guillotine must be 

maintained for a proper working condition. Never 
operate a Guillotine that has low oil levels, damaged 
or worn parts. Scheduled routine maintenance 
should performed on a scheduled basis.

3.  Blade Condition.

 

Never operate a Guillotine with a 

damaged or badly worn blades. Replace if required.

4.  Pump Direction.

 

Pump rotation must be in arrow 

direction otherwise the pump will be damaged.

5.  Hand Hazard.

 

Keep hands and fingers clear from 

moving parts. Serious injury can occur if hand or 
finger tips come between blades.

6.  Personal Protection.

 

Gloves are recommended 

when handling the workpieces.

7.  Authorized and trained personnel.

 

The machine 

must be operated by authorized and trained 
personnel. The shear is designed to be operated 
be a single user. Using the machine with more 
than one operator is forbidden, except for certain 
maintenance situations.

8.  Power outage. 

In the event of a power failure 

during use of the machine, turn off all switches 
to avoid possible sudden start up once power is 
restored.

9.  Work area hazards. 

Keep the area around the 

Guillotine clean from oil, tools, objects & chips. Pay 
attention to other persons in the area and know what 
is going on around the area to ensure unintended 
accidents.

10.   Guards. 

Operate machine only with all protective 

devices and guarding in place and operational. 
Never remove, defeat or bypass. Any presence-
sensing safeguarding used must have regular 
Safety integrity tests and records kept. These 
records must be kept for 5 years or for the life of 
the plant and be handed to any person that you 

relinquish control of the plant to. Tests include stop 
time measurements , safety distance calculations 
and inspections, with operator checks and periodic 
maintenance checks. (WHS Regulation 226) 

11.   Material. 

Material must NOT be hardened ceramic 

or glass-originated, non flat metals (at origin) e.g. 
rods, bars, tubes & pipes.

12.  Blade gap adjustment. 

Do NOT operate the 

machine without proper blade gap adjustment 
according to sheet thickness.

13.  Warning Labels. 

Take note of any warning labels 

on the machine and do not remove them. 

14.  Backgauge Area. 

Do not access the backgauge 

area, while the machine is working.

15.  Protective fence. 

Do not bridge the safety limit 

switch of the rear protective fence.

16.  Squaring arm. 

Do not use side squaring arm 

and front support arms for intermediate storage of 
workpieces.

17.   Operation. 

During the shearing process, the 

workpiece may slide or move unexpectedly. 
Therefore, the material must be handled carefully.

18.  Emergency stop. 

Use the emergency stop button 

in case of any emergency.

19.  Level machine.

 

Level the machine on a flat 

concrete surface by using a spirit level. 

20.  Overloading machine. 

Do not exceed the rated 

capacity of the guillotine. Please refer to the 
manual for capacities. 

21.  Hearing protection and hazards. 

Always 

wear hearing protection as noise generated from 
machine and workpiece can cause permanent 
hearing loss over time.

22.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Page 27

Instructions Manual for MG-440 (S924A)

07/02/2018

Содержание MG-440

Страница 1: ...MECHANICAL GUILLOTINE OPERATION MANUAL Edition No MGG 1 Date of Issue 10 2016 Models MG 440 MG 840 Page 1 Instructions Manual for MG 440 S924A 07 02 2018...

Страница 2: ...O SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligation or notice Please ensure the l...

Страница 3: ...ories 12 4 COMMISSIONING 4 1 Preparation of the Machine 13 4 2 Omrom E3z Safety Sensor Alignment 13 4 3 Manual Back Gauge 16 4 4 Commissioning Check List 16 5 OPERATION INSTRUCTION 5 1 Pre Operational...

Страница 4: ...50 Back Gauge Type Rack Pinion Rack Pinion Strokes per Minute 22 28 Dimensions Width mm Depth mm Height mm 1860 2210 1180 3124 2398 1290 Weight kgs 1440 2500 Main Motor 3 Phase 415 Volt 50Hz kW 4 7 5...

Страница 5: ...5 OPERATION MANUAL 1 3 OVERALL DRAWING Page 5 Instructions Manual for MG 440 S924A 07 02 2018...

Страница 6: ...can be used as a guide to identify workplace hazards and to reduce the risks of operating metal guillotines It is an unsafe practice for two people to work at a guillotine unless both operators are pr...

Страница 7: ...mpt to cut material beyond the capacity of the machine q Never attempt to cut rod strap or wire with this machine q Use correct lifting procedures when handling large sheets of material q Take extreme...

Страница 8: ...al control The foot pedal when pressed activates the beam and must be held in the de pressed position until the machine has completed its cut Release the foot pedal during the cutting operation and th...

Страница 9: ...ease take note of the sling angle and the loads that apply When the slings are at a 45 angle then each sling is carrying the equivalent of 50 of the load weight Fig 2 1 When the slings are at a 90 ang...

Страница 10: ...re and explosion is necessary The floor load where the machine is to be installed must be suitable for the weight of the machine 3 INSTALLATION 3 1 BASE FOUNDATION AND SECURING POINTS Before securing...

Страница 11: ...ine up so that it operates to optimum performance apply the following procedure After your guillotine has been anchored to a concrete slab floor it then needs to be leveled The leveling is performed u...

Страница 12: ...ce of the holes q Re tighten the screws Fig 3 3 3 4 ATTACHING THE ACCESSORIES q Bolt the support arms onto the feed table Ensure they are level and square to the table Fig 3 2 q Unpack and attach the...

Страница 13: ...setup instructions before starting the machine The safety circuit consists of a reset switch and two rear side guards each having 3 sensors Your ma chine will have a RED warning light on the main cont...

Страница 14: ...bottom on the guard The receivers are wired in series so No 1 receiver will have a green light on indicating it has power When it is correctly aligned with its sender the red green light will be on a...

Страница 15: ...otor and the safety circuit will have to be reset again Loosen the sender screws and angle the sender up until the receiver loses alignment Angle sender down until the receiver re aligns and then lose...

Страница 16: ...any position It also has a button ABS which allows a switch between absolute and incremental measurement E G First cut is at 100mm and the second cut is at 400mm when ABS is pressed then the total of...

Страница 17: ...ical box image C 6 If red light on control panel is off continue to step 7 7 Repeat steps 1 to 6 for each sensor 2 3 A Basic Control Light on Emergency Stop Check B Rear Guarding Sensors C Guard Reset...

Страница 18: ...5 6 1 Power ON Light 2 Illuminated Start Button 3 Electrics OFF 4 Continuous or Single cut 5 Emergency Stop 6 Rear Safety Guard 2 If all the safety checks have been done then press the Start button t...

Страница 19: ...imately 10 of the thickness of the material E G 1mm material 0 1mm Blade Gap 2mm material 0 2mm Blade Gap Adjusting the Blade Gap Step 1 Isolate the machine from the power supply and place a maintenan...

Страница 20: ...aft 6 Month Planned Maintenance Brass Bush for eccentric sleeve Daily Operator Shaft pin of the connecting rod Monthly Operator Gearbox 6 Month Planned Maintenance All Guards that protect against phys...

Страница 21: ...ZG 3 Grease 2 Guide surface of the blade beam Oil Gun 2 3 Back gauge gear Manually 2 4 Back gauge rack Manually 2 5 Connecting Rod shaft pin Manually 2 6 Copper bush for eccentric sleeve Oil gun 2 7...

Страница 22: ...t of the motor brake The air gap on the motor brake should be 0 3 0 4mm Step 1 Loosen the 3 bolts Step 2 Adjust the 3 nuts Make sure that the gap is the same all the way round Step 3 Tighten the 3 bol...

Страница 23: ...0 2mm with feeler gauge and then re calibrate the graduated dial ring to read 0 2mm Repeat both ends Graduated Dial ring has a locking screw nut that must be undone to adjust Graduated Dial ring has...

Страница 24: ...tment needs to be made Inch the beam until it reaches the top position Loosen the positioning screw and rotate the cam until the travel switch moving arm roller is in line with the highest part of the...

Страница 25: ...25 OPERATION MANUAL A ELECTRICAL DIAGRAM Page 25 Instructions Manual for MG 440 S924A 07 02 2018...

Страница 26: ...connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp a...

Страница 27: ...Any presence sensing safeguarding used must have regular Safety integrity tests and records kept These records must be kept for 5 years or for the life of the plant and be handed to any person that y...

Страница 28: ...ear gloves to prevent cuts from sharp material offcuts Secure support work material on table Isolate power to machine prior to any checks or maintenance Hands should be kept clear of moving parts and...

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