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General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Page 26

Instructions Manual for MG-440 (S924A)

07/02/2018

Содержание MG-440

Страница 1: ...MECHANICAL GUILLOTINE OPERATION MANUAL Edition No MGG 1 Date of Issue 10 2016 Models MG 440 MG 840 Page 1 Instructions Manual for MG 440 S924A 07 02 2018...

Страница 2: ...O SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligation or notice Please ensure the l...

Страница 3: ...ories 12 4 COMMISSIONING 4 1 Preparation of the Machine 13 4 2 Omrom E3z Safety Sensor Alignment 13 4 3 Manual Back Gauge 16 4 4 Commissioning Check List 16 5 OPERATION INSTRUCTION 5 1 Pre Operational...

Страница 4: ...50 Back Gauge Type Rack Pinion Rack Pinion Strokes per Minute 22 28 Dimensions Width mm Depth mm Height mm 1860 2210 1180 3124 2398 1290 Weight kgs 1440 2500 Main Motor 3 Phase 415 Volt 50Hz kW 4 7 5...

Страница 5: ...5 OPERATION MANUAL 1 3 OVERALL DRAWING Page 5 Instructions Manual for MG 440 S924A 07 02 2018...

Страница 6: ...can be used as a guide to identify workplace hazards and to reduce the risks of operating metal guillotines It is an unsafe practice for two people to work at a guillotine unless both operators are pr...

Страница 7: ...mpt to cut material beyond the capacity of the machine q Never attempt to cut rod strap or wire with this machine q Use correct lifting procedures when handling large sheets of material q Take extreme...

Страница 8: ...al control The foot pedal when pressed activates the beam and must be held in the de pressed position until the machine has completed its cut Release the foot pedal during the cutting operation and th...

Страница 9: ...ease take note of the sling angle and the loads that apply When the slings are at a 45 angle then each sling is carrying the equivalent of 50 of the load weight Fig 2 1 When the slings are at a 90 ang...

Страница 10: ...re and explosion is necessary The floor load where the machine is to be installed must be suitable for the weight of the machine 3 INSTALLATION 3 1 BASE FOUNDATION AND SECURING POINTS Before securing...

Страница 11: ...ine up so that it operates to optimum performance apply the following procedure After your guillotine has been anchored to a concrete slab floor it then needs to be leveled The leveling is performed u...

Страница 12: ...ce of the holes q Re tighten the screws Fig 3 3 3 4 ATTACHING THE ACCESSORIES q Bolt the support arms onto the feed table Ensure they are level and square to the table Fig 3 2 q Unpack and attach the...

Страница 13: ...setup instructions before starting the machine The safety circuit consists of a reset switch and two rear side guards each having 3 sensors Your ma chine will have a RED warning light on the main cont...

Страница 14: ...bottom on the guard The receivers are wired in series so No 1 receiver will have a green light on indicating it has power When it is correctly aligned with its sender the red green light will be on a...

Страница 15: ...otor and the safety circuit will have to be reset again Loosen the sender screws and angle the sender up until the receiver loses alignment Angle sender down until the receiver re aligns and then lose...

Страница 16: ...any position It also has a button ABS which allows a switch between absolute and incremental measurement E G First cut is at 100mm and the second cut is at 400mm when ABS is pressed then the total of...

Страница 17: ...ical box image C 6 If red light on control panel is off continue to step 7 7 Repeat steps 1 to 6 for each sensor 2 3 A Basic Control Light on Emergency Stop Check B Rear Guarding Sensors C Guard Reset...

Страница 18: ...5 6 1 Power ON Light 2 Illuminated Start Button 3 Electrics OFF 4 Continuous or Single cut 5 Emergency Stop 6 Rear Safety Guard 2 If all the safety checks have been done then press the Start button t...

Страница 19: ...imately 10 of the thickness of the material E G 1mm material 0 1mm Blade Gap 2mm material 0 2mm Blade Gap Adjusting the Blade Gap Step 1 Isolate the machine from the power supply and place a maintenan...

Страница 20: ...aft 6 Month Planned Maintenance Brass Bush for eccentric sleeve Daily Operator Shaft pin of the connecting rod Monthly Operator Gearbox 6 Month Planned Maintenance All Guards that protect against phys...

Страница 21: ...ZG 3 Grease 2 Guide surface of the blade beam Oil Gun 2 3 Back gauge gear Manually 2 4 Back gauge rack Manually 2 5 Connecting Rod shaft pin Manually 2 6 Copper bush for eccentric sleeve Oil gun 2 7...

Страница 22: ...t of the motor brake The air gap on the motor brake should be 0 3 0 4mm Step 1 Loosen the 3 bolts Step 2 Adjust the 3 nuts Make sure that the gap is the same all the way round Step 3 Tighten the 3 bol...

Страница 23: ...0 2mm with feeler gauge and then re calibrate the graduated dial ring to read 0 2mm Repeat both ends Graduated Dial ring has a locking screw nut that must be undone to adjust Graduated Dial ring has...

Страница 24: ...tment needs to be made Inch the beam until it reaches the top position Loosen the positioning screw and rotate the cam until the travel switch moving arm roller is in line with the highest part of the...

Страница 25: ...25 OPERATION MANUAL A ELECTRICAL DIAGRAM Page 25 Instructions Manual for MG 440 S924A 07 02 2018...

Страница 26: ...connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp a...

Страница 27: ...Any presence sensing safeguarding used must have regular Safety integrity tests and records kept These records must be kept for 5 years or for the life of the plant and be handed to any person that y...

Страница 28: ...ear gloves to prevent cuts from sharp material offcuts Secure support work material on table Isolate power to machine prior to any checks or maintenance Hands should be kept clear of moving parts and...

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