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OPERATING MANUAL - Z587 BALER

The latest Operating Manuals and Parts Catalogues are available on our website:

http://www.metalfach.com.pl/en/instrukcje.html

IMPORTANT

Thank you for choosing our Z587 baler, a machine designed for

efficient operation.

The following Manual will let you use the full advantages of our baler

and optimise the bale wrapping process.

The Manual contains a detailed table of contents followed by

descriptions which allow easy identification of the machine and how to

make the best use of it.

The information regarding safety and comfort of operation,

description of coupling with a tractor, operation, servicing and storage

conditions are listed on the following pages of the Manual.

A Spare Parts Catalogue with the list of the baler major components

for easy ordering is attached to the manual in a digital format on a CD-

ROM disc.

A printed version of our Spare Parts Catalogue can be purchased at

authorised dealers or directly from the manufacturer.

Both the Manual and the Spare Parts Catalogue contain basic

information on the product. The product configuration may vary from the

presentation in this Manual.

The manufacturer reserves the right to introduce

changes without notice.

Содержание Z587

Страница 1: ...Z587 BALER OPERATING MANUAL EDITION I 2015 EN 16 100 SOK KA ul KRESOWA 62...

Страница 2: ...2 OPERATING MANUAL Z587 BALER...

Страница 3: ...THIS SYMBOL INDICATES ADDITIONAL INFORMATION WHICH ALLOWS OPTIMISING THE PRODUCT OPERATION NOTICE THIS IS A WARNING SYMBOL AND REQUIRES SPECIAL ATTENTION TO THE OPERATOR S AND BYSTANDERS SAFETY REQUIR...

Страница 4: ...t use of it The information regarding safety and comfort of operation description of coupling with a tractor operation servicing and storage conditions are listed on the following pages of the Manual...

Страница 5: ...ial number year of manufacture and hitch load Fig 1 Nameplate It is forbidden to drive the baler on public roads with its nameplate illegible or missing WARNING THE MANUAL IS A PART OF THE BALER ESSEN...

Страница 6: ...addresses of representatives and service stations can be found at our website www metalfach com pl This machine shall be used serviced and repaired only by persons who understand its performance chara...

Страница 7: ...rammed compression level is achieved the wrapper 11 12 wraps the bale with cord or net The baler is coupled to the tractor using the tow bar 1 the PTO drive shaft 2 and the hydraulic line 13 The suppo...

Страница 8: ...aler to avoid danger Follow the general rules and local regulations related to work safety and machine operation The baler has been designed and built to assure maximum safety of use Read and understa...

Страница 9: ...and repairs DANGER Always keep oil and grease out of the reach of children Read and understand all warnings and safety precautions listed on the packaging Prevent skin contact with hazardous substanc...

Страница 10: ...the coupling of the machine to the tractor the tightness of wheel fasteners and proper connection of the tow bar to the tractor WARNING All adjustment repair and maintenance works shall be carried out...

Страница 11: ...stand on the press during machine operation or transport WARNING Do not carry rolled bales in the baling chamber when towing the machine on public roads WARNING Do not to operate the baler while under...

Страница 12: ...S Table 2 Warning signs Item Safety warning symbol sign Meaning of the symbol sign or text 1 Warning against action read the Manual 2 Turn off the engine remove the ignition key and read the Operating...

Страница 13: ...running 13 Do not enter between the machine and the tractor when the tractor engine is running This area is extremely hazardous 14 Keep away from the rotating PIC 15 Information pictogram Attention W...

Страница 14: ...General safety rules 20 Speed limit 20 km h 21 Instructions for cord and net installation 22 If the safety guards are removed for servicing first install the special extension to secure the net cutter...

Страница 15: ...ion General safety rules 15 OPERATING MANUAL Z587 BALER 1 5 3 LOCATIONS OF SAFETY SIGNS ON THE MACHINE Fig 4 Locations of safety signs on the machine front view Fig 5 Locations of safety signs on the...

Страница 16: ...16 OPERATING MANUAL Z587 BALER Baler identification General safety rules Fig 6 Locations of safety signs on the machine right hand and left hand view...

Страница 17: ...ne completeness and technical condition check Lighting system and warning horn check Hydraulic system check Lifting and lowering of the pickups Lifting and lowering of the rear chamber Pickup function...

Страница 18: ...erator buyer 3 Operating the machine 3 1 PREPARING FOR WORK All actions shall be carried out by one person who has thoroughly read and understood the Operating Manual and specifically the Section on w...

Страница 19: ...t over the ground cm 1 2 29 3 47 4 64 5 83 6 101 Table 3 The tow bar hitch ring height over the ground is shown in the table above Couple the tow bar hitch ring with the tractor lower hitch check that...

Страница 20: ...h minimum with the shaft fully extended Fig 9 PTO guard length Make sure that the PTO shaft safety holders are properly aligned Verify that the guards can freely rotate around the shaft if they cannot...

Страница 21: ...OL SYSTEM The baler electrical system requires a 12 V power supply 1 Install the control panel SS in the tractor cab in a location readily visible to and within the reach of the operator 2 Connect the...

Страница 22: ...amps 5 Close the baler gate and start the PTO 6 Make sure that there are no persons or animals nearby before starting the PTO drive shaft Be extremely careful when checking that all mechanical and dri...

Страница 23: ...ctive reels together and do the same with the reels C and D Make sure that the knots are very tight and not too big to prevent free movement of the cord Pass the cords through the cord brakes on the l...

Страница 24: ...th standard net reels Use 14 16 g m net to assure proper performance Install and wind the net with the tractor engine and control panel off WARNING Cord brake Always mind the wrapping system cutter WA...

Страница 25: ...lain rollers W1 and W2 Pass the net between the blade C1 and the counterblade C2 while stretching the net to full width Leave ca 20 cm of the net hanging loose from the counterblade C2 Start wrapping...

Страница 26: ...is at the panel bottom 4 If the Chamber Open indicator flashes the panel is powered 5 Turn the control panel on by pressing B 3 5 2 TURNING OFF THE PANEL 1 Press B again to turn off the panel 2 Power...

Страница 27: ...ted pickup The collected material is compacted rolled in to a cylindrical bale wrapped with the cord net and then ejected from the baling chamber as shown in Fig 19 Fig 19 Baling Functional descriptio...

Страница 28: ...m 3 7 MANUAL SWATH REMOVAL JAM CLEARING Do not attempt to clear jams when the machine is running WARNING Before attempting to clear a jam Turn off the control panel Stop the tractor remove the ignitio...

Страница 29: ...the paint coating needs touching up use the paint repair kit supplied by the manufacturer Secure all rubber parts e g hydraulic hoses and tyres from direct exposure to sunlight Keep the baler in prolo...

Страница 30: ...d Table 4 Bolt tightening torque values R 8 8 Nm R 10 9 Nm R 12 9 Nm mm M3 1 3 1 8 2 1 6 M4 2 9 4 1 4 9 8 M5 5 7 8 1 9 7 9 M6 9 9 14 17 10 M8 24 34 41 13 M10 48 68 81 17 M12 85 120 145 19 M14 135 190...

Страница 31: ...ION EVERY 10 OPERATING HOURS Periodically inspect the tensioning of the drive chains and if applicable the automatic tensioner performance The chain tension value F must be 3 5 mm You can also determi...

Страница 32: ...hten the bolt 2 Reinstall and bolt down the guard Fig 28 Chain tension adjustment of the pickup Tension the pickup right hand chain like on the left hand side Chain tensioning on the baler left hand s...

Страница 33: ...he nut 1 The tension of the left and right hand springs must be identical NOTICE The distance A from the bottom washer and the console shall be 225 mm Fig 31 Adjustment of the chain and bar conveyor t...

Страница 34: ...PLACEMENT OF THE SAFETY SHEAR BOLT ON THE PICKUP If the safety bolt on the pickup is shorn replace it with an identical one i e M6x40 10 9 Allen bolt PN EN ISO 4762 2006 non galvanized partial thread...

Страница 35: ...safety share bolt of the baling drums 5 8 SHARPENING THE CORD BLADE Sharpen the cord cutter after rolling 1000 bales and before every working season Also sharpen the cutter when the cord is not cut T...

Страница 36: ...e tension of which is controlled by placing the T handle in one of the adjustment slots If the reel braking is too strong the spreading rollers will not unwind the net To adjust the number of net wind...

Страница 37: ...g from the transmission gear box bottom The plug is accessed via the hole in the front bottom of the beam over the pickup Drain the oil to the container Replace the drain plug when the gear box is emp...

Страница 38: ...and relubricate the net wrapper chain Table 6 Net wrapper chain lubrication 5 13 AUTOMATIC CHAIN LUBRICATION SYSTEM The baler may be optionally equipped with the automatic chain lubrication system The...

Страница 39: ...Adjusting the oil dosage of the automatic lubrication system Lubrication tank Periodically check and refill the oil level of the automatic chain lubrication system 1 Open the left hand safety guard 2...

Страница 40: ...vice Centre Table 7 Troubleshooting Problem Possible cause Remedy PICKUP The pickup assembly works while the chain and bar conveyor does not work The baling chamber is open Close the rear chamber The...

Страница 41: ...tre The cord fails to stay on the bale The wrapping starts without the material on the pickup Start wrapping with some material on the pickup The cord holder is too tight Loosen the cord holder clamp...

Страница 42: ...leaks from the hydraulic system Check and properly retighten the hydraulic line couplings CONTROL PANEL Message Wrapping error with sound No wrapping medium left cord net Refill the cord net bins The...

Страница 43: ...and do not exceed 20 km h WARNING Verify that the tractor is fully steerable before entering a public road The load on the tractor front axle must be at least 20 of the tractor own weight Otherwise in...

Страница 44: ...of the baler operator The greatest hazards occur during the following forbidden actions Coupling with non compliant tractors Entering or staying under the lifted gate that has not been secured by lock...

Страница 45: ...ipped and disposed of by the Authorised Service Centres the personnel of which knows the baler design and operation These providers have the full and up to date knowledge of the baler component materi...

Страница 46: ...see the tractor user s manual PTO drive shaft a telescopic joint shaft which transmits torque PIC power input connection shaft a part of the baler UV ultraviolet radiation electromagnetic radiation w...

Страница 47: ...ot cover any damage resulting from use of contaminated or incorrect oil in the tractor power hydraulic system The oil purity shall meet the 20 18 15 class according to ISO 4406 1996 8 The warranty doe...

Страница 48: ...SOK KA UL KRESOWA 62 WARRANTY CARD BALER Z587 The warranty service is provided on behalf of the Manufacturer by filled out by the Dealer Date of manufacture Date of sale Serial number Dealer s signatu...

Страница 49: ...18 3 2 COUPLING THE BALER WITH THE TRACTOR 18 3 2 1 COUPLING WITH THE TRACTOR LOWER HITCH 19 3 2 2 COUPLING THE BALER WITH THE REAR PTO 19 3 2 3 CONNECTING THE HYDRAULIC SYSTEM 20 3 2 4 CONNECTING TH...

Страница 50: ...4 5 7 REPLACING THE SAFETY SHEAR BOLT OF THE FEEDER SYSTEM 34 5 8 SHARPENING THE CORD BLADE 35 5 9 ADJUSTING THE CORD WRAPPER 35 5 10 ADJUSTING THE NET WRAPPER 36 5 11 GEAR BOX OIL CHANGE EACH YEAR 37...

Страница 51: ...51 OPERATING MANUAL Z587 BALER NOTES...

Страница 52: ...el metalfach com pl SERVICE 16 100 Sok ka ul Kresowa 62 phone 48 85 711 07 80 fax 48 85 711 07 93 serwis metalfach com pl SPARE PARTS SHOP 16 100 Sok ka ul Kresowa 62 phone 48 85 711 07 81 fax 48 85 7...

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